• Journal of Advanced Marine Engineering and Technology
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• v.33 no.1
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• pp.90-96
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• 2009

Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. Today, injection molded parts have been increased dramatically the demand for high strength and quality applications. This report investigates that the optimum injection molding condition for minimum of shrinkage. Molding shrinkage is occurred by several reasons such as thermal shrinkage, a hardening process and compressibility. This report concentrate on shrinkage by a hardening process. As Change a holding pressure and holding time, checked deflections of X, Y, Z directions by shrinkage based on same condition. In conclusion, it was found that holding pressure is stronger and holding time is longer, the deflection by shrinkage is smaller because injection molding needs enough time for cooling and high density. The FEM Simulation CAE tool. Moldflow, is used for the analysis of injection molding process.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.498-501
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• 2001

Blanking is one of the most frequently used processes in sheet metal forming. In this paper, attention is paid to the blanking simulation of aluminium foil with $20{\mu}m$ thickness which is used an anode in lithium-ion polymer battery. In order to study the shearing mechanism for the metallic foil, finite element analysis with Crockroft and Latham fracture criterion was performed. The objective of the present work is to evolve a methodology to obtain the optimum punch-die clearance for a given aluminium foil by the simulation of the blanking process using a general purpose FEM code.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.1059-1062
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• 2002

In this paper, after we make high speed gear requested high precision, we got data on the sound level is Max 60,000rpm for tooth modification. We make a decision about tooth modification after predicting exactly amount of tooth interference by FEM. The purpose of this research is that modified gear is to drive under stable sound level. To accomplish its, Beam elements are used to simulate the same condition as a real gear drive by FEM. From result of simulation and experiment, if it has holes to decrease whole weight of high speed gear, it is not good effect because it has much more deformation than not.

• Transactions of Materials Processing
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• v.11 no.4
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• pp.302-311
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• 2002

A generalized numerical approach based on the finite element method to analysis and design of hydroforming process is proposed in this paper. The special attention is focused on comparison of an implicit and an explicit finite element method widely used for hydroforming simulation. Furthermore, in order to meet the increasing real needs for prediction of forming limit, a ductile fracture criterion combined with finite element method is introduced and then applied to hydroforming process of an automobile lower m Consequently, the numerical analysis and design for hydroforming process presented here will facilitate the development and application of the tube hydrofoniung process to a new level.

• Transactions of Materials Processing
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• v.9 no.3
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• pp.257-264
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• 2000

In this study, optimization for press forming condition of low arm was performed with explicit dynamic FEM code, Pam-Stamp. FEM simulation was coupled with the Taguchi's experiment technique having three design variables - friction coefficient, plastic anisotropy parameter, and blank shape - which are chosen to be optimized. The simulation results were compared with those of experiment. We found out the change of blank shape among these three design variables is very effective in optimizing press forming condition of low arm. In addition, the modified blank shape shows high yield of slitting coil.

• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.904-905
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• 2011

본 논문에서는 기존의 EPS(Electric Power Steering) 시스템에 IPMSM을 적용하고 속도 및 위치를 검출하기 위하여 Magnetic Position Sensor를 사용하였다. 이�� Magnetic Position Sensor의 신호는 정현파의 출력을 갖지만 고조파의 성분으로 인하여서 파형이 왜곡되고 이러한 파형의 왜곡으로 인해 위치 검출의 오차를 갖게 된다. 본 논문에서는 이러한 오차를 줄이기 위하여 다구찌 기법과 3차원 유한요소법(3D FEM)을 사용하여 고조파를 저감시킬 수 있도록 여러 변수를 변화하여서 최적의 설계를 통하여 실제 실제 센서 출력과 비교하여 자동차 산업 전반에 기여 하고자 한다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1074-1077
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• 2004

This investigation is the result of a structural analysis by FEM and test to define the deformation mode of the Up-Right type Vacuum-Cleaner's Nozzle-Cover. In FEM analysis, 3 different conditions were considered separately, such as (1) Compressive force by Belt tension, (2) Friction heat between Belt and shaft and (3) Compressive force combined with heat. Throughout FEM analysis it was found that the deformation was caused by heat and it was proved through a simulation test with a real product.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.672_673
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• 2009

In this paper seeks the parameter which relates with the efficiency from premium efficiency level single-phase induction motor. Also it compares with the parameters and it analyzes and an optimum parameter it seeks by FEM. Consquently, a optimal design is accomplished from the this paper. Also parameters compare efficiency. And it analyzes and studies about optimum parameter by FEM. The sample single-phase induction motor selection selected existing premium level motor. We analyze each parameter using 2-D finite element analysis (FEM). According to Study of losses and Design flow, losses and efficiency can be explain by many parameter. So this paper present optimal parameters. Finally, this paper presents the method which raises the efficiency of premium efficiency level single-phase induction motor.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.4
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• pp.57-63
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• 2011

The aim of this study is to analyze turning process using commercial FEM simulation code. Various simulation models of orthogonal cutting process for 3 layers of metallic material have been simulated and analyzed. The workpiece material used for the orthogonal plane-strain metal cutting simulation consists of three layers, which are Allow Tool Steel, Aluminum and Stainless Steel. The finite element model is composed of a deformable workpiece and a rigid tool. The tool penetrates through the workpiece at a constant speed and constant feed rate. As an analytical result, detailed cutting temperature, strain, pressure, residual stress for both a tool and each layer of workpiece were obtained during the turning process. It has been closely observed that the chip flow curve deforms continuously.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1361-1366
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• 2007

Forging for spring cup of engine valve was investigated in this study. New method is needed to reduce cost and development lead time required to fix forming process of new product, that eventually can provide die, metal flow and forming loads with high confidence level. FEM could provide required detail information that could reduce trial error in advance before the actual production. By using the rigid-plastic finite element simulation, possibilities of improving former research were explored. Results generated by FEM could foresee expected material deformation in advance and made possible new forming process successfully.