• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 춘계학술대회논문집
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• pp.19-30
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• 1995

The analysis had been already completed to detect forming defects for the forming processes of C/R bearing rings. But some unpredicted problems were found through the experiments. So expert redesigned new forming processes to prevent the problems and new analysis was began according to the new processes to find faults for the processes. The forming processes consist of 1 for the outer ring. 6 inner ring. The thickness of metal sheet used is changed to 1.5mm from 1.6mm. Elasto-plastric finite element method is applied to involve the effect of spring back . The most representative alteration is forming of two predents to assist later forming . Thining and distribution of high residual stress are derived from the results of simulations. It is confirmed that the industry expert agree the possiblilty of defects dervied from the new FEM results.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 춘계학술대회논문집
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• pp.205-209
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• 1998

Unlike the drawing of round section from round bar, the shaped drawing like polygonal section is known to have influence not only drawing stress but also comer filling. Therefore, this study analyze the drawing process of suqare rod from round bar using nonsteady state rigid-plastic FEM. To investigate effects of process variables of the drawing process of square rod from round bar, FE-simulations with variety of reduction in area and semi-die angle for a given frictional condition have been conduction. By this results, it has to suggest optimal process condition on the drawing stress and the comer filling. In addition, it has determined forming limit considering necking and bulging.

• 소성∙가공
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• 제4권3호
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• pp.222-232
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• 1995

The planar anisotripic FEM analysis for predicting earing profiles and draw-in amounts in the deep-drawing process is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vector and normal contact pressure. The consistent full set of governing relations, which is comprising euilbrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameters. The linear triangular membrane elements are used for depicting the formed sheet. In the numerical simulations of deep drawing processes of a flat-top cylindrical cup for 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

• 소성∙가공
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• 제21권8호
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• pp.467-472
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• 2012

Shaving shear-welding is a solid-state welding process, which utilizes plastic deformation of surplus material. The solid-state nature of this process contributes to high integrity and strength of the weld. The objective of this study was to investigate the effects of process variables on the material flow patterns and identify the process condition for obtaining the best weld. FEM simulations were carried out along with experimental characterizations. The results showed the importance of the cutter angles and the overlap lengths, and helped attain the optimum shaving shear-welding die and the best process condition.

• 한국정밀공학회지
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• 제18권11호
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• pp.101-106
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• 2001

In this work, an effort is made to investigate the behavior of a chip, from its initial flow to its final breaking stage. The expression for chip flow in grooved tools is verified analytically using FEM. Cutting parameters like velocity and depth of cut have a profound influence on chip flow behavior. Chip curling increases and, for a given tool geometry, effectiveness of the groove increases with increasing depth of cut. The feasibility of tool design using FEM simulations is also demonstrated. Optimization of tool geometry results in better chip control.

• Tribology and Lubricants
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• 제15권4호
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• pp.297-303
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• 1999

O-rings in automotive engines are important components such as a coolant pipe, engine oil circulating lines and fuel injector for sealing that makes efficient performance of the engine. Life cycle of O-rings is effected in environments of the O-ring seal, like that applied pressure, working temperature, precompressed ratio and materials. It is related in extrusion, expansion and fatigue failure of O-rings. In this paper, an pressurized, compressed elastomeric O-ring inserted into a rectangular groove is analysed numerically using the nonlinear finite element method. The calculated FEM results showed that extrusion ratio and contact stress are strongly related to the gap clearance and edge radius of the groove.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.460-462
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• 2005

Asymmetrical rolling was performed with different working roll speeds of upper and lower rolls. In order to promote the shear deformation during asymmetrical rolling, various deformation parameters of initial sheet thickness, rolling reduction, roll speed ratio and roll radius are considered. The evolution of texture during asymmetrical rolling was shown by the calculation of orientation distribution function (ODF). The effect of deformation parameters on shea. deformation were investigated by simulations with the finite element method (FEM). Asymmetrical rolling gave rise to the development of pronounced strain gradients throughout the thickness layers which resulted in the formation of strong texture gradients in the sheet.

• Smart Structures and Systems
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• 제6권9호
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• pp.1007-1023
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• 2010

This paper describes the development and evaluation of an innovative TDR distributed moisture sensor. This sensor features advantages of being responsive to the spatial variations of the soil moisture content. The geometry design of the sensor makes it rugged for field installation. Good linear calibration is obtained between the sensor measured dielectric constant and soil physical properties. Simulations by the finite element method (FEM) are conducted to assist the design of this sensor and to determine the effective sampling range. Compared with conventional types of moisture sensor, which only makes point measurement, this sensor possesses distributed moisture sensing capability. This new sensor is not only easy to install, but also measures moisture distribution with much lower cost. This new sensor holds promise to significantly improve the current field instruments. It will be a useful tool to help study the influence of a variety of moisture-related phenomena on infrastructure performance.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.90-94
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• 2002

In this paper, Compression in the case where dissimilar blocks are twinned variously are carried out in the condition of lubricated interface. The degree of growth is experimentally investigated. Moreover, numerical simulations are carried out by the elastic-plastic FEM for the case of the dissimilar blocks with the initial sawtooth angle of 60。. The dissimilar blocks are twinned, larger difference between material properties leads smaller growth, and the degreased interface leads smaller growth than that in the lubricated one. Furthermore, by the simulation of compression where dissimilar blocks are twinned, it is confirmed that the tendency of the general deformation pattern is very similar to the experiment.

• 한국생산제조학회지
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• 제25권4호
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• pp.290-294
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• 2016

A finite element method (FEM) study was performed on micro-scale blanking of an AL6061-T6 foil with negative clearance. ABAQUS/explicit was used to prepare a simulation model of negative clearance blanking with tools having an edge radius comparable to the foil thickness. The Johnson-Cook plastic flow model was used in the simulations for the material flow. The FEM model was used to study the effects of various blanking parameters on the negative clearance blanking process and quality of the blank. In particular, the projecting edge on the bottom of the blank was observed. Research on negative blanking at the micro-scale is summarized and discussed.