• Journal of Welding and Joining
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• 제30권5호
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• pp.57-63
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• 2012

The purpose of this study is to evaluate the welding distortion of the circular type lap joint in STS304L of 0.7mm thickness by using FEA. In order to do it, a heat input model for GTA welding process with non-consumable electrode was established through comparing the molten pool shapes and temperature distributions obtained by both FEA and experiment. With the heat input model, the welding distortion of the circular type lap joint was evaluated by 3-D FEA. From FEA results, it was found that 3-D FEA with proper heat input model can be used for the evaluation of the excessive distortion of the circular type lap joint of STS304L thin plate. In addition, the root cause of the excessive distortion in the weld was also identified as the excessive compressive residual stress in the tangential direction of the weld.

• Journal of Magnetics
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• 제21권1호
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• pp.94-101
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• 2016

This paper shows a new magnetic field analysis of an interior permanent magnet (IPM) machines with an axial overhang structure wherein the rotor axial length exceeds that of the stator. The rotor overhang used to increase torque density of the radial flux machine is difficult to analyze because of extra consideration of axial direction, and thus it is general for machine designer to take 3-D finite element analysis (FEA) capable of considering both radial and axial complicated geometry in the machine. However, it requires too much computing time for preliminary design especially for optimization process. Therefore, in this paper a 2-D analytic method using a lumped magnetic circuit model (LMCM) is proposed to overcome the problem. For the analysis of overhang effect, the magnetic circuit is separated and solved from overhang and non-overhang regions respectively. For the validation of proposed concept, 3-D finite element analysis (FEA) is performed. From the analysis results, it is shown that our new proposed method presents good performance in terms of calculating electromotive force (EMF) and torque within a short time. Therefore, the proposed model can be useful in design of IPM with an overhang structure.

• Journal of Mechanical Science and Technology
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• 제15권5호
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• pp.569-579
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• 2001

This study investigates the effects of operating conditions on the chattering of an automotive disk brake by experimental and computational methods. Design factors, which cause chattering in automobiles, have attracted great attentions for long time; but they are not well understood yet. For this study, we construct a brake dynamometer for measuring the disk surface temperature during chattering, and propose an efficient hybrid algorithm (combining FFT-FEA and traditional FEA program) for analyzing the thermo-elastic behavior of three-dimensional brake system. We successfully measure the judder in a brake system via the dynamometer and efficiently simulate the contact pressure variation by the hybrid algorithm. The three-dimensional simulation of thermo-mechanical interactions on the automotive brake, showing the transient thermo-elastic instability phenomenon, is presented for the first time in this academic community. We also find from the experimental study that the disk bulk temperature strongly influences the brake chattering in the automotive disk brakes.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.677-680
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• 2004

This study investigates the buckling evaluation of connecting rods used in the diesel engine through finite element analysis. The Rankine formula, which is modified from classical Euler‘s formula, has been widely accepted in automotive industry to evaluate the buckling of connecting rods. Apparently, this formula is most suitable for the straight and idealized rod shape, and over-simplifies the geometric complexity associated with connecting rods. The subspace iteration method in FEA is used to predict the critical buckling stress of a connecting rod with certain slenderness ratio. To create models with various slenderness ratios for shank portion in the rod, the automatic meshing preprocessor was implemented. Results from FEA were verified by the experiments, in which the embedded strain gages measured for the connecting rod running at 4000rpm. The result indicates that the buckling prediction curve through FEA and experiment is effectively different from the curve of classical Rankine formula.

• Journal of Electrical Engineering and Technology
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• 제13권6호
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• pp.2262-2267
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• 2018

In electric machine design, there is a large computation cost for finite element analyses (FEA) when analyzing nonlinear characteristics in the machine Therefore, for the optimal design of an electric machine, designers commonly use an optimization algorithm capable of excellent convergence performance. However, robustness consideration, as this factor can guarantee machine performances capabilities within design uncertainties such as the manufacturing tolerance or external perturbations, is essential during the machine design process. Moreover, additional FEA is required to search robust optimum. To address this issue, this paper proposes a computationally efficient robust optimization algorithm. To reduce the computational burden of the FEA, the proposed algorithm employs a useful technique which termed static analysis assisted technique (SAAT). The proposed method is verified via the effective robust optimal design of electric machine to reduce cogging torque at a reasonable computational cost.

• 한국생산제조학회지
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• 제25권3호
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• pp.204-210
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• 2016

This study analyzed the amount of displacement of window wipers according to pressure by using finite element analysis (FEA) with KS standards for aluminum alloy window wipers manufactured by die-casting method. The product design was changed over four steps considering the die-casting process to achieve strength greater than that of the conventional steel window wiper. According to the FEA results, the strength of final aluminum alloy window wiper improved by 55% over that of a steel window wiper, and the weight of the former was less by approximately 45%. Therefore, there is the possibility of module downsizing for driving motor capacity. Further, the cost competitiveness improved, and the manufacturing process of aluminum alloy window wipers was simplified.

• 한국생산제조학회지
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• 제21권5호
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• pp.784-789
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• 2012

Ultrasonic Cutting which uses a tuned blade resonant in a longitudinal mode, has been used to cut a range of materials from confectionery, baked products and frozen foods, to wood, bone, foams and composites. The Blade design typically uses finite element analysis, and it could be predicted vibration mode, gain and amplitude uniformity of the blade tip at resonant frequency. In this paper, FEA used to predict the vibration characteristic of the blade, and then the results were verified by analysis system of resonant frequency using the processed blade. The crack of the blade which is predicted from FEA was compared with the crack occurred by cutting experiment of rubber materials using the processed blade.

• Journal of Magnetics
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• 제20권4호
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• pp.405-412
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• 2015

In this study, we describe the effects of changing the magnet shape of permanent magnets (PMs) in a rotor Halbach-array PM generator for reciprocating free piston generator applications. More specifically, the rectangular-shaped magnets were replaced by the trapezoidal-shaped magnets. The initial design, an analytical magnetic field solution of rectangular shaped magnets, is presented and air-gap magnetic flux density and thrust force were estimated. The results were compared to the finite element analysis (FEA) showing excellent agreement. Using FEA, the effect of the shape of the magnets on the flux density and thrust force waveforms is analyzed. Moreover, the proportion of the Halbach array in the machine was optimized by the means of a parametric search. The results obtained from the analytical calculations and FEA were validated by comparing to those of Radial-array PM generator.

• 소성∙가공
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• 제15권2호
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• pp.153-157
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• 2006

In this study, the die design and die series on the surface residual stress of cold drawn eutectoid steel wire have been investigated. Test pieces were fabricated using die series with different mean and final reduction ratios. Surface residual stresses in the axial direction were measured by X-ray diffraction, Bruker's 2-dimensional GADDS system. The results were compared with stress profiles that were calculated by 3D and 2D finite element simulations, ABAQUS 6.4 program in finite element analysis(FEA). By means of the FEA method, optimal die shape considering delta-parameter were induced and applied in order to determine die sequence designs. Balance of the drawing stresses was also introduced to optimize die sequence.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2009년도 춘계학술대회 논문집
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• pp.1581-1586
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• 2009

The CEM (Crash Energy Management) concept is getting important in rail vehicle design to minimize Injury on passengers and drivers on crash event. In this paper, the accuracy of the FEA analysis result was verified through the crush test on the front part of a non-CEM based carbody. Using the verified FEA analysis method, the energy absorbing capability of the CEM based carbody was estimated.