• Title/Summary/Keyword: FE strength analysis

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Effect of Sintering Condition on Tensile Strength of Fe-based Non-equiatomic High Entropy Alloy (철계 비동일분율 고엔트로피 합금의 인장 강도에 미치는 소결 조건 영향)

  • Seo, Namhyuk;Jeon, Junhyub;Kim, Gwanghun;Park, Jungbin;Son, Seung Bae;Lee, Seok-Jae
    • Journal of Powder Materials
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    • v.28 no.3
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    • pp.221-226
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    • 2021
  • We fabricate the non-equiatomic high-entropy alloy (NE-HEA) Fe49.5Mn30Co10Cr10C0.5 (at.%) using spark plasma sintering under various sintering conditions. Each elemental pure powder is milled by high-energy ball milling to prepare NE-HEA powder. The microstructure and mechanical properties of the sintered samples are investigated using various methods. We use the X-ray diffraction (XRD) method to investigate the microstructural characteristics. Quantitative phase analysis is performed by direct comparison of the XRD results. A tensile test is used to compare the mechanical properties of small samples. Next, electron backscatter diffraction analysis is performed to analyze the phase fraction, and the results are compared to those of XRD analysis. By combining different sintering durations and temperature conditions, we attempt to identify suitable spark plasma sintering conditions that yield mechanical properties comparable with previously reported values. The samples sintered at 900 and 1000℃ with no holding time have a tensile strength of over 1000 MPa.

The Hot Forging of Small Size Gas Turbine Disks (소형가스터빈 디스크의 얼간단조)

  • Cha, D.J.;Song, Y.S.;Kim, D.K.;Kim, Y.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.370-373
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    • 2008
  • Small size gas turbine disk requires good mechanical strength and creep properties at high temperature. In this study, Waspaloy was used as a superalloy to satisfy these specifications. The control of microstructure was needed to satisfy material properties at high temperature. In order to do this, we studied forging conditions and material analysis. Therefore die and preform design conducted so that hot forged gas turbine disk could have a good microstructure. The die and preform shapes are designed with consideration of the predefined hydraulic press capacity and the microstructure of forging product. Also we carried out the hot compression test for Waspaloy in various test conditions. From these results, we obtained the forging conditions as material temperature, die velocity etc. To verify these forging conditions, we conducted FE simulations by means of the DEFORM 2D-HT. In this study, the hot closed die and preform designs were completed to offer high temperature material properties of a small size gas turbine.

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FE analysis of Extrusion Process and Estimation of welding strength for Micro Multi Cell Tube with Serration (세레이션형 미세 멀티셀 튜브 압출 및 접합강도 평가)

  • Lee Jung Min;Kim Byung Min;Jo Hyung Ho;Kang Chung Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.49-59
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    • 2005
  • This paper describes a development of the extrusion process and estimation of the weldability for multi cell tubes used to cooling system of automobiles. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness in welded part and in the others. Finally, the pattern of the mandrel defection is investigated according to shapes of the porthole and/or chamber.

Basalt Glass-Ceramics (현무암을 이용한 Glass-Ceramics)

  • 장승현;정형진
    • Journal of the Korean Ceramic Society
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    • v.17 no.3
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    • pp.151-157
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    • 1980
  • Crystallization phenomena of glasses of fused natural basalt rocks were studied by DTA, X-ray phase analysis, electron microscopy, and other techniques. Crystallization was catalyzed by the addition of either chromite ore or $P_2O_5$, both up to 5 wt %. Various heat treatments were used, and their influences on controlling the microstructures and properties of the products were studied to develop high strength glass-ceramic material of the $CaO-Al_2O_3(Fe_2O_3)-MgO(FeO)-SiO_2$ system from the domestic basalts. Magnetite precipitates were found to be a nucleation initiator in every case of the crystallization. Diopside, anorthite, clinoenstatite and monticellite were identified as silicate crystalline phases contained in the crystallized products. The crystallite size was in the range of 0.1-2.5$\mu\textrm{m}$. The fine crystallites were approximately cubic, but large crystallites were either plate or needle shape. The thermal expansion coefficient, microhardness and modulus of rupture of glass-ceramics were ranged from 78.5 to 81.8$\times$10-7 cm/cm/$^{\circ}C$, from 820 to 930kg/$\textrm{mm}^2$, and from 1800 to 2800kg/$\textrm{cm}^2$, respectively.

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Simplified approach to estimate the lateral torsional buckling of GFRP channel beams

  • Kasiviswanathan, M.;Anbarasu, M.
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.523-533
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    • 2021
  • The present study investigates the lateral torsional buckling behaviour of pultruded glass fiber reinforced polymer (GFRP) simply supported channel beams subjected to uniform bending about their major axis. A parametric study by varying the sectional geometry and span of channel beams is carried out by using ABAQUS software. The accuracy of the FE models was ensured by verifying them against the available results provided in the literature. The effect of geometric nonlinearity, geometric imperfections, and the dependency of finite element mesh on the lateral torsional buckling were carefully considered in the FE model. Lateral torsional buckling (LTB) strengths obtained from the numerical study were compared with the theoretical LTB strengths obtained based on the Eurocode 3 approach for steel sections. The comparison between the numerical strengths and the design procedure proposed in the literature based on Eurocode 3 approach revealed disagreements. Therefore, a simplified improved design procedure is proposed for the safe design strength prediction of pultruded GFRP channel beams. The proposed equation has been provided that might aid the structural engineers in economically designing the pultruded GFRP channel beams in the future.

Cold-formed austenitic stainless steel SHS brace members under cyclic loading: Finite element modelling, design considerations

  • YongHyun Cho;Fangying Wang;TaeSoo Kim
    • Steel and Composite Structures
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    • v.47 no.1
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    • pp.135-145
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    • 2023
  • This study presents a numerical investigation into the hysteretic behavior of cold-formed austenitic stainless steel square hollow section (SHS) brace members using a commercial finite element (FE) analysis software ABAQUS/Standard. The initial/post buckling and fracture life of SHS brace members are comprehensively investigated through parametric studies with FE models incorporating ductile fracture model, which is validated against the existing laboratory test results collected from the literature. It is found that the current predictive models are applicable for the initial buckling strengths of SHS brace members under cyclic loading, while result in significant inaccuracy in predictions for the post-buckling strength and fracture life. The modified predictive model is therefore proposed and the applicability was then confirmed through excellent comparisons with test results for cold-formed austenitic stainless SHS brace members.

Consideration for IMO Type C Independent Tank Rule Scantling Process and Evaluation Methods (IMO C형 독립탱크의 설계치수 계산과정 및 평가방법에 대한 고찰)

  • Heo, Kwang-hyun;Kang, Won-sik;Park, Bong-qyun
    • Special Issue of the Society of Naval Architects of Korea
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    • 2017.10a
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    • pp.93-104
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    • 2017
  • IMO type C independent tank is one of the cargo containment system specified on IGC code. It is normally adopted for small and medium size liquefied gas carrier's cargo containment system and it can be applied to fuel tank of LNG fueled vessel. This study focuses on rule scantling process and evaluation methods in early design stage of type C independent tank. Actual design results of 22K LPG/Ammonia/VCM carrier's No.2 cargo tank are demonstrated. This paper presents the calculation methods of design acceleration and liquid height for internal design pressure as defined on IGC code. And this paper shows the applied results of classification rules about shell thickness requirement and buckling strength. Additionally this paper deals with evaluation methods of structural strength and cumulative fatigue damage using FE analysis.

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Strength Experimets on Head and Cooling Channel Specimens of a Preburner (예연소기 헤드 및 냉각채널 시편 강도 시험)

  • Yoo, Jae-Han;Moon, In-Sang;Lee, Soo-Yong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.2
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    • pp.50-55
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    • 2011
  • A preburner for the high performance, staged combustion cycle liquid rocket engine is being developed. For the structural design processes, strength experiments and finite element analyses on specimens simulating the brazing joints of the preburner, were performed and compared. Total two kinds of the specimen were manufactured for the tests. One simulated the joints between the oxygen injectors and the head junctioned by the conventional vacuum brazing. The another was made to test the brazing surfaces by vacuum compression between the combustion chamber cooling channel and the outer wall. During the burst experiments, it was observed that the fractures were occurred not at the brazed joining but in the middle of the face plate and the cooling wall. In addition, the analysis showed that the predicted fracture locations and the strains were well matched with the experiment results.

Evolutionary Shape Optimization of Flexbeam Sections of a Bearingless Helicopter Rotor

  • Dhadwal, Manoj Kumar;Jung, Sung Nam;Kim, Tae Joo
    • Composites Research
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    • v.27 no.6
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    • pp.207-212
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    • 2014
  • The shape optimization of composite flexbeam sections of a bearingless helicopter rotor is studied using a finite element (FE) sectional analysis integrated with an efficient evolutionary optimization algorithm called particle swarm assisted genetic algorithm (PSGA). The sectional optimization framework is developed by automating the processes for geometry and mesh generation, and the sectional analysis to compute the elastic and inertial properties. Several section shapes are explored, modeled using quadratic B-splines with control points as design variables, through a multiobjective design optimization aiming minimum torsional stiffness, lag bending stiffness, and sectional mass while maximizing the critical strength ratio. The constraints are imposed on the mass, stiffnesses, and critical strength ratio corresponding to multiple design load cases. The optimal results reveal a simpler and better feasible section with double-H shape compared to the triple-H shape of the baseline where reductions of 9.46%, 67.44% and 30% each are reported in torsional stiffness, lag bending stiffness, and sectional mass, respectively, with critical strength ratio greater than 1.5.

Experimental and AI based FEM simulations for composite material in tested specimens of steel tube

  • Yahui Meng;Huakun Wu;ZY Chen;Timothy Chen
    • Steel and Composite Structures
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    • v.52 no.4
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    • pp.475-485
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    • 2024
  • The mechanical behavior of the steel tube encased high-strength concrete (STHC) composite walls under constant axial load and cyclically increasing lateral load was studied. Conclusions are drawn based on experimental observations, grey evolutionary algorithm and finite element (FE) simulations. The use of steel tube wall panels improved the load capacity and ductility of the specimens. STHC composite walls withstand more load cycles and show more stable hysteresis performance than conventional high strength concrete (HSC) walls. After the maximum load, the bearing capacity of the STHC composite wall was gradually reduced, and the wall did not collapse under the influence of the steel pipe. For analysis of the bending capacity of STHC composite walls based on artificial intelligence tools, an analysis model is proposed that takes into account the limiting effect of steel pipes. The results of this model agree well with the test results, indicating that the model can be used to predict the bearing capacity of STHC composite walls. Based on a reasonable material constitutive model and the limiting effect of steel pipes, a finite element model of the STHC composite wall was created. The finite elements agree well with the experimental results in terms of hysteresis curve, load-deformation curve and peak load.