• Title/Summary/Keyword: FE code

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A Study on the Forming Process Development of a Long-neck Flange Using a Long Pipe (긴 관을 이용한 롱넥플랜지 성형공정 개발에 관한 연구)

  • Choe, Gan-Dae;Gang, U-Jin;Bae, Won-Byeong;Jo, Jong-Rae
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.212-219
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    • 2002
  • The pipe with a long-neck flange is widely used in power plants, chemical plants, and shipbuilding companies. Now the pipe with a long-neck flange is manufactured by welding a thick flange to a pipe. But this long-neck flange pipe has some defects in the welding region such as unfitting and local thermal fatigue, which weaken the strength around the neck of the flange. Moreover, after welding the flange, the contacting surfaces of the flange have to be machined flat. So, that is uneconomical. Therefore, to solve the above problems of the long-neck flange pipe, a new process, which has no defects around the flange neck, is required. In this study, three forming processes are suggested to get an enhanced long-neck flange. First suggested process consists of conical forming and flange forming. Second and third suggested processes consist of the bulging of a long pipe locally heated by induction coils and the flange forming. The differences between second and third suggestions are the thickness and local heating area of the pipe. That is, the thickness of the initial pipe of third suggestion is larger than that of the final product, and the local heating area is smaller than that of second suggestion. These three suggestions for forming a long-neck flange are simulated by FE analyses with a commercial code DEFORM 2D. Especially, the theoretical result of FE analysis on the first suggestion for forming a long-neck flange is verified by the experiment with aluminum 6063 pipes. From the theoretical and experimental results, it is concluded that three suggested processes are very useful in order to manufacture the pipe with a long-neck flange without any defects.

Analysis of Head Impact Test of the Passenger Air-Bag Module Assembly by LS-DYNA Explicit Code (LS-DYNA를 이용한 자동차 승객용 에어백 모듈의 헤드 충격 해석)

  • Kim, Moon-Saeng;Lim, Dong-Wan;Lee, Joon-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.88-94
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    • 2006
  • In this study, the dynamic impact analysis for the passenger air-bag(PAB) module has been carried out by using FEM to predict the dynamic characteristics of vehicle ride safety against head impact. The impact performance of vehicle air-bag is directly related to the design parameters of passenger air-bag module assembly, such as the tie bar bracket's width and thickness, respectively, However, the product's design of PAB module parameters are estimated through experimental trial and error according to the designer's experience, generally. Therefore, the dynamic analysis of head impact test of the passenger air-bag module assembly of automobile is needed to construct the analytical methodology At first, the FE models, which are consist of instrument panel, PAB Module, and head part, are combined to the whole module system. Then, impact analysis is carried out by the explicit solution procedure with assembled FE model. And the dynamic characteristics of the head impact are observed to prove the effectiveness of the proposed method by comparing with the experimental results. The better optimized impact performance characteristics is proposed by changing the tie bracket's width md thickness of module. The proposed approach of impact analysis will provides an efficient vehicle to improve the design quality and reduce the design period and cost. The results reported herein will provide a better understanding of the vehicle dynamic characteristics against head impact.

Vibration Characteristic Analysis of an Annular Cylindrical PWR Fuel Rod according to the Cross-sectional Dimensions and the Span Length (가압경수로용 환형 실린더 연료봉의 단면치수와 스팬길이에 따른 진동특성해석)

  • Lee, Kang-Hee;Kim, Jae-Yong;Lee, Yung-Ho;Yoon, Kyung-Ho;Kim, Hyung-Kyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.197-201
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    • 2007
  • Vibration characteristics of an annular cylindrical fuel rod, which was proposed as a candidate design of fuel's cross section for the ultra-high burnup nuclear fuel, according to the cross-sectional dimensions and the number of supports or the span length were analytically studied. Finite element(FE) modeling for the annular cross sectional fuel was based on the methodology, that have been proven by the test verification, for the conventional PWR nuclear fuel rod. A commercial FEA code, ABAQUS, was used for the FE modeling and analysis. A planar beam element (B21) that uses a linear interpolation was used for the fuel rod and a linear spring element for the spring and dimple of the SG. Natural frequencies and mode shape were calculated according to the preliminary design candidates for the fuel's cross sectional dimension and the number of span. From the analysis results, the design scheme of the annular fuel compatible to the present PWR nuclear reactor core was discussed in terms of the number of supports and fuel's cross section.

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Analytical Study on the Structural Behaviors of Stub Columns Fabricated with HSA800 of High Performance Steel Subjected to Eccentric Loads (편심하중을 받는 고성능강(HSA800) 조립 단주의 구조거동에 관한 해석적 연구)

  • Yoo, Jung Han;Kim, Joo Woo;Yang, Jae Guen;Kang, Joo Won;Lee, Dong Woo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.5
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    • pp.453-461
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    • 2014
  • In this study, the stub columns of built-up H-section and square hollow section subjected to eccentrical loads are tested to evaluate the applicability of the structural members with 800MPa high-strength steel (HSA800) on current design specification. Analytical studies of FE model are conducted to validate the test results and then the verified FE models are used for extensive parametric studies for checking up the applicability of current design code. The parameters are width-to-thickness ratios and axial load ratios. From P-M correlations on parameter models, all stub columns with non-compact sections exceed the current design requirements about axial force and flexural strength ratios are sufficiently secured as the axial load ratios are decreased. The built-up hollow sections with slender section model do not satisfy the current design specification about axial force.

A Study of Characteristics of Soil-Pile-Structure Interaction Behavior on the Frequency Contents of the Seismic Waves (지진파의 주파수 특성에 따른 지반-말뚝-구조물 상호작용계의 거동 특성 분석)

  • 이종우;이필규;김문겸;김민규
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.3
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    • pp.295-308
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    • 2004
  • In this study, several Soil-Structure-Interaction (SSI) analyses were performed using the developed FE-BE coupling method and the seismic response behavior of the structure's systems was determined. For the verification of the fundamental solution which is used in this analysis method, a dynamic analysis of the homogeneous ground was performed and it was compared to the results of Estorff et al. In order to verify the seismic response analysis, the results are compared with those of another commercial code. Several kindd of SSI analyses were performed and the seismic response associated with the rile foundation, seismic waves and a consideration of the ground nonlinearity were determined. As a result, it was found that the pile foundations didn't greatly helpful during the seismic event.

Irradiation Hardening Property of Inconel 718 Alloy produced by Selective Laser Melting (Selective Laser Melting 방식으로 적층제조된 Inconel 718 합금의 조사 경화 특성)

  • Joowon Suh;Sangyeob Lim;Hyung-Ha Jin;Young-Bum Chun;Suk Hoon Kang;Heung Nam Han
    • Journal of Powder Materials
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    • v.30 no.5
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    • pp.431-435
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    • 2023
  • An irradiation hardening of Inconel 718 produced by selective laser melting (SLM) was studied based on the microstructural observation and mechanical behavior. Ion irradiation for emulating neutron irradiation has been proposed owing to advantages such as low radiation emission and short experimental periods. To prevent softening caused by the dissolution of γ' and γ" precipitates due to irradiation, only solution annealing (SA) was performed. SLM SA Inconel 718 specimen was ion irradiated to demonstrate the difference in microstructure and mechanical properties between the irradiated and non-irradiated specimens. After exposing specimens to Fe3+ ions irradiation up to 100 dpa (displacement per atom) at an ambient temperature, the hardness of irradiated specimens was measured by nano-indentation as a function of depth. The depth distribution profile of Fe3+ and dpa were calculated by the Monte Carlo SRIM (Stopping and Range of Ions in Matter)-2013 code under the assumption of the displacement threshold energy of 40 eV. A transmission electron microscope was utilized to observe the formation of irradiation defects such as dislocation loops. This study reveals that the Frank partial dislocation loops induce irradiation hardening of SLM SA Inconel 718 specimens.

Structural member stiffness influence on vertical earthquake behaviour of mid-rise R/C frame buildings in Turkey

  • Selcuk Bas
    • Computers and Concrete
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    • v.33 no.6
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    • pp.689-706
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    • 2024
  • This study is aimed at identifying structural element stiffness influence on vertical earthquake response of mid-rise R/C frame buildings. To this aim, a mid-rise RC building structure is designed as per the new Turkish Seismic Code for Buildings-2018, and 3D FE model of the building is established. Based on the established FE model, a total number of six buildings are considered depending on certain percentage increase in beam, slab, and column. The time-history response analyses (THA) are performed separately for only horizontal (H) and horizontal +vertical (H+V) earthquake motions to make a comparison between the load cases. The analysis results are presented comparatively in terms of the monitoring parameters of the base overturning moment (Mo), the top-story lateral displacement (dL) and the top-story vertical displacement (dV). The obtained results reveal that the base overturning moment and the top-story vertical displacement are affected by vertical earthquake motion regardless of the increase in the dimension of beam, slab, and column. However, vertical earthquake motion is not effective on the top-story lateral displacement due to no change between H and H+V load. The dimensional increase in either slab or beam leads to a considerable increase in the base overturning moment and the top-story vertical displacement while causing decrease in the top-story lateral displacement. In addition, the dimensional increase in column has a positive effect on the decrease in the monitoring parameters of the base overturning moment (Mo), the top-story lateral displacement (dL) and the top-story vertical displacement (dV).

Extensive analysis of several Indian and Yemeni soils' gamma-ray shielding characteristics: An experimental and simulation approach

  • Shamsan S. Obaid;M.I. Sayyed;A.S. Alameen;D.K. Gaikwad;K.A. Mahmoud
    • Nuclear Engineering and Technology
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    • v.56 no.9
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    • pp.3558-3565
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    • 2024
  • The linear attenuation coefficients (LAC) of four soils (Black cotton (S1), Sandy (S2), Clay (S3), and Sandy (S4)) samples were measured at photon energies released from radioisotopes Co57 (122 keV), Ba133 (356 keV), 22Na (511 and 1275 keV), Cs137 (662 keV), Mn54 (840 keV), and Co60 (1330 keV) using a gamma spectrometer includes a NaI (Tl) scintillation detector. The experimental measurements were confirmed utilizing the Monte Carlo N-particle transport code. The linear attenuation coefficient values enhanced from 0.256 cm-1 to 0.296 cm-1 (at Eγ of 122 keV), from 0.126 cm-1 to 0.142 cm-1 (at Eγ of 662 keV), and from 0.0938 cm-1 to 0.105 cm-1 (at Eγ of 1275 keV), raising the (Fe + Mn) concentration from 0.912 wt% to 11.214 wt%, as well as raising the soil samples density from 1.62 g/cm3 to 1.79 g/cm3. The study also shows an enhancement in the half value thickness, transmission factor, radiation protection efficiency and lead's equivalent thickness due to the enrichment of Fe + Mn concentrations within the studied soils. The results show that the Black cotton soil exhibits better shielding properties for γ-ray than the other soils.

A Study on Applicability of Tensile Constitutive Model of Steel Fiber Reinforced Concrete in Model Code 2010 (Model Code 2010에 제시된 강섬유 보강 콘크리트의 인장 구성모델 적용성 고찰)

  • Yeo, Dong-Jin;Kang, Duk-Man;Lee, Myung-Seok;Moon, Do-Young
    • Journal of the Korea Concrete Institute
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    • v.28 no.5
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    • pp.581-592
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    • 2016
  • Tensile constitutive stress-strain model of steel fiber reinforced concrete (SFRC) in fib MC2010 was investigated. In order to model tensile behavior of SFRC, three point loading flexural tests were conducted on notched small beams according to BE-EN-14651. Design parameters for the constitutive model were determined from the flexural tests. Flexural test and finite element analysis were conducted on large SFRC beam without steel reinforcements and compared with each other. In addition, parametric study on the effect of compressive and tensile model, and characteristic length on flexural behavior of the SFRC beam was conducted also. In results, pre-peak load-displacement curves from the FE analysis was close to experimental curves but significant difference was shown in post-peak behavior. The reason of the difference is originated from the fact that the fiber distribution and orientation were not being properly considered in the MC2010 model. This study shows that modification and detail explanations on the orientation factor K in MC2010 might require to better reproduce the behaviour of large scale SFRC beams.

Process Development of Rotor Shaft using a Large Friction Welding (대형마찰용접을 이용한 로타샤프트 제조공정개발)

  • Jeong, H.S.;Cho, J.R.;Lee, N.K.;Park, H.C.;Choi, S.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.401-404
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to different material characteristics, such as, thermal conductivity and flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

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