• Title/Summary/Keyword: Extrusion binder

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High Strain Rate Superplasticity of Whisker Reinforced Aluminum Alloy Matrix Composites Fabricated by Squeeze Casting (용탕단조법에 의한 휘스커강화 Al합금기 복합재료의 고속초소성)

  • Lim, Suk-Won;Nishida, Yoshinori
    • Journal of Korea Foundry Society
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    • v.21 no.6
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    • pp.359-365
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    • 2001
  • The superplastic behavior of whisker reinforced aluminum alloy matrix composites fabricated by squeeze casting as one of high pressure routes was investigated. The preforms of ${\alpha}-Si_3N_4$ and ${\beta}-SiC$ whiskers without any binder as a reinforcement were used. The matrix materials were 2024 and 7075 aluminum alloys. For the purpose of optimum superplastic condition, respectively, the whiskers volume fraction, extrusion temperature, tensile test temperature and initial strain rate were changed. Fracture surface of tested specimens were observed by SEM. By the results, it became possible to produce superplastic composites by applying only a hot extrusion process to composites obtained by the squeeze casting. The superplastic composites developed are ${\alpha}-Si_3N_4w/7075$, ${\alpha}-Si_3N_4w/2024$ and ${\beta}-SiCw/2024$ systems at high strain rate.

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Effects of Reducing Agents on Textural Changes and Protein Modification in Extruded Wheat Gluten (압출성형시 환원제 첨가에 의한 밀가루 글루텐의 조직 변화와 단백질의 변성)

  • 고봉경
    • Journal of the East Asian Society of Dietary Life
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    • v.6 no.2
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    • pp.213-219
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    • 1996
  • Addition of reducing agents during extrusion markedly affected physical and chemical properties of wheat flour and gluten extrudates. Expansion at the die was increased for wheat flour and gluten extrudates. Organic materials containing sulfur were evaporated as a flavor from gluten at the die and total sulfur contents were decreased. Physical shape was different for gluten extrudates without reducing agents. It was difficult to form the long strand of gluten extrudate without cooling die. Hydroquinone accelerated cell breakdown and produced more irregular shape of extrudate. However, addition of cysteine decreased the cell breakdown and produced the long strand of gluten extrudates. Chemical reactions of reducing agents such as cysteine and hydroquinone were different for high content (<80%) of wheat gluten. It was assumed that reducing agents donated hydrogen to inhibit the formation of disulfide crosslinking, decreased the dough strength and produced the broken cell and irregular shape of extrudates. Whereas, cysteine reacted as a binder as well as reducing agent and formed long strands. The evidence of reaction of reducing agents was shown from the fact that non-protein disulfide was increased and protein disulfide was slightly decreased from cysteine added gluten extrudate.

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Fabrication of Artificial Bone through the Imitation of human bone

  • Jang, Dong-U;Sakar, Swapan Kumar;Kim, Min-Sung;Song, Ho-Yeon;Min, Young-Gi;Lee, Byong-Taek
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.41.2-41.2
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    • 2010
  • In this work, HAp-(t-ZrO2) ceramic composites of biomimic artificial bone were fabricated by multi-extrusion process in order to replace nature bone. HAp-(t-ZrO2) and graphite powders were mixed separately with ethylene vinyl acetate (EVA) and stearic acid using shear mixer. Extruded HAp-(t-ZrO2) filaments and carbon filaments were arranged in the die to fabricate the first pass filament. The first pass filaments were arranged in the same die with a central carbon core for making the space for spongy bone. Burning out and sintering processes were performed to remove the binder and lubricant. The microstructure channel diameter was researched around $300{\mu}m$. Microstructure analysis was carried out by OM, SEM, and $\mu$-CT. Compressive strength was investigated for the artificial bone. Some preliminary bio-compatibility test was evaluated.

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Effects of Some Factors on the Preparation of Spherical Particles by Extrusion-Spheronization Processing (II) : Preparation of Sustained Release Matrix-Spherical Particle (압출(壓出).구형화공정(球形化工程)에 의(依)한 구형과입제조(球形顆粒製造)의 제형향인자(諸影響因子) 검토(檢討) [제이보(第二報)] -지속성구형과입제조-)

  • Lee, Kang-Choon;Min, Shin-Hong;Lee, Shang-Hi;Kim, Young-Bae
    • Journal of Pharmaceutical Investigation
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    • v.5 no.1
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    • pp.41-48
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    • 1975
  • Extrusion-Spheronization Processing (ESP) was applied to preparate sustained release spherical particles as a form of matrix spherical particle (MSP). dl-methylephedrine HCI (ME) was the drug chosen and several dissolution retardants and binders were selected to estimate a relatively good formulation on this purpose. The effect of physicochemical nature, concentration, and solvents of these dissolution retardants and binders on regularity in shape of MSP and in vitro release rate was investigated. The effect of Particle size of matrix particles was also evaluated. It is, therefore, concluded that this ESP would be a relatively good preparation method of sustained release MSP of ME which has the sustained action of about 5 and 8 hours by formulating of ethylcellulose and ethylcellulose-paraffin as a dissolution retardant, respectively, and then ethylcellulose solution of 80% EtOH is recommended as a binder.

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Optimization of Composite MIM Feedstock Rheological Behaviour by Experimental Analysis

  • Chen, Chih-Cherng;Wu, Chi-Wen;Yen, Chih-Ming
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.495-496
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    • 2006
  • The kneading process and formulations of feedstock obviously affect the quality of MIM products. In the present work, the rheological behaviour of the composite MIM feedstock, metal matrix (Cu) with few additions of ceramic powders $(Al_2O_3)$, was measured by a self-designed/manufactured simple capillary rheometer. Experimental results show that the distribution between powders and binder is more uniformly when blending time increased. Though high powder loading will increase the feedstock viscosity, the fluidity reveals relatively stable through the load curves of extrusion. Besides, the temperature-dependence of viscosity of the feedstock approximately follows an Arrehnius equation. Basing on Taguchi's method, the kneading optimization conditions and the rheological model of the feedstock were established, respectively.

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Study on Characteristics and Manufacture of Heat-Resisting Diatomite Protection Tube for Probe Used in Steelmaking Process (용융금속 프로브용 규조토 내열보호관의 제조 및 특성연구)

  • Lee, Man-Eob;Chung, Hak-Jae;Lee, Kyo-Woon
    • Journal of the Korean Ceramic Society
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    • v.42 no.4
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    • pp.260-268
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    • 2005
  • A heat-resisting diatomite protection tube, using diatomite as a main component, was manufactured through an extrusion molding of ceramic slurry in different component ratios. And its mechanical strength, carbon analysis and microstructural non-homogeneity were investigated. After fixing $60wt\%$ of porous diatomite whose particle size was $50\~100\;{\mu}m$, the optimum mixture ratio with composition variables by changing $1\;wt\%$ of each component that was silica sol$(4.3\~7.3\;wt\%)$ as an inorganic binder, CMC (Sodium CarboxyMethyl Cellulose $(6\~9\;wt\%)$) as an organic binder and paper powder$(4.7\~7.7\;wt\%)$ was obtained. As a result of the investigation on a composition containing $60\;wt\%$ diatomite, $5.3\;wt\%$ silica sol, and $7\;wt\%$ CMC, a heat-resisting protection tube that could be used as a molten steel probe for measuring the temperature and components of molten steel was developed. The bending strength, compressive strength, and elastic modulus of the protection tube developed, that contained $\le2.3\;wt\%$ carbon, were 7.1 MPa, 7.5 MPa, and 1090 MPa, respectively.

Development of Rubber Composite Materials Using Waste EPDM (폐 EPDM을 이용한 고무 복합 소재 개발)

  • Park, Dong-Kyu;Hong, Yeo-Joo;Jeong, Keuk-Min;Kim, Jin-Kuk
    • Elastomers and Composites
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    • v.47 no.2
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    • pp.121-128
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    • 2012
  • Waste EPDM(W-EPDM) collected from the automotive weather strip and the gasket of a laundry machine has not been effectively recycled. Using this W-EPDM powder and other ingredients, i.e., binder(polyolefin resin, polyolefin elastomer, etc.), filler and additives, various economic rubber composites were made by extrusion. In advance of main experiments, the effects of ultrasonic treatment of W-EPDM on the property of rubber composites, comparison in the property of the composites of W-EPDM with those of virgin and devulcanized EPDM, and waste tire rubber were investigated. Also, the properties of the rubber composites extruded with a 12-screw extruder were compared with those extruded with twin-screw extruder. Various W-EPDM composites for synthetic turf filler and car mat were extruded and injection molded, and 3 main properties of tensile strength, elongation and hardness were investigated to develop economical and proper recipes of the rubber composites.

The Effects of Void Ratio on Extrudability and Buildability of Cement-based Composites Produced by 3D Printers (3D 프린터용 시멘트 복합체의 간극비가 출력성과 적층성에 미치는 영향)

  • Seo, Ji-Seok;Lee, Bong-Chun;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.7
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    • pp.104-112
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    • 2019
  • The material properties of the 3D printing cement composite mortar were evaluated, and the performance range in which printing was possible was calculated using the void ratio in a fresh state as a single index. As a results of the tests, as the water-binder ratio (W/B) increased, the mortar flow value increased and the density and strength decreased. As the sand-binder ratio (SS/B) increased, the mortar flow value decreased. However, strength and density increased and decreased up to a certain SS/B. As admixture-binder ratio (Ad/B) increased, mortar flow value, density, and strength decreased. These trends make it difficult to mix-design to meet the target performances of 3D printing mortars, represented by extrudability and buildability. The value of mortar flow increased proportionally with the void ratio, while the density and strength apparently decreased as the void ratio increased. This indicates that void ratio can be utilized as a single index for controlling the material properties in the design of mortar mixtures. It was found that mortar mixture could be printed by a 3D printer when the void ratio was in the range from 0.6 to 0.7. This was verified by printing a mortar which has the void ratio of 0.634. The mortar was produced with the mixture design of W/B 35.0%, SS/B 60.0%, and Ad/B 0.1%. Further research applying diverse admixtures is needed to improve the quality of 3D printing output mortars.

Development of Treatment Process for Residual Coal from Biosolubilization

  • Rifella, Archi;Shaur, Ahmad;Chun, Dong Hyuk;Kim, Sangdo;Rhim, Young Joon;Yoo, Jiho;Choi, Hokyung;Lim, Jeonghwan;Lee, Sihyun;Rhee, Youngwoo
    • Clean Technology
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    • v.24 no.2
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    • pp.119-126
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    • 2018
  • This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.

Investigation of the present production trend of building material in relation to loess (황토를 이용한 건자재의 생산현황에 대한 조사연구)

  • Cho, Chang-Hee;Kim, Jin-Goan;Lee, Byeong-Ho
    • KIEAE Journal
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    • v.12 no.3
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    • pp.107-114
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    • 2012
  • This is a study that surveyed and analyzed the present status of producing loess construction materials in Korea from 2006 to 2011. The findings are as follows. 1) More than 70% of loess construction material manufacturers are distributed in the capital area. Chungcheong-do and Gyeonggi-do are grown by about 20% on the annual average. 2) Shape of loess brick is possessed mostly by a rectangular parallelepiped. A hole shape, which has 1~5 holes among these things, is possessing a majority. 3) It was indicated to be 42 days as material age for the compressive strength, to be about 2.7Mpa for both extrusion and compression, and to be about 30% for absorptance. 4) Among the whole loess material manufacturers, it accounts for 87 for loess brick 66% for loess mortar and more than 39% for loess paint, but within 10%~15% for other loess products. 5) The main specifications of loess brick are $300{\times}150{\times}150,\;300{\times}150{\times}100,\;300{\times}200{\times}150,\;300{\times}150{\times}200$ in order of the output of 74kinds of loess bricks. 6) In order to improve the strength of building materials, mortar and concrete used loess, it is necessary to examine closely about the effect of ceramic binder and cement on loess products.