• Title/Summary/Keyword: Extruding

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Charactetristical Analysis of the Microstructure and the Stress-Strain Curves for the Evaluation of 7xxx Series Aluminum Extrudates (7xxx계급 알루미늄 열간 압출재의 평가를 위한 미세조직과 응력-변형률 곡선의 분석)

  • Lee, S.Y.;Woo, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.31 no.6
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    • pp.307-314
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    • 2018
  • Simple tensile tests and microstructural investigations have been performed on extrudates of high strength aluminum alloys such as 7075, 7021 and 7xxx(Sc) to understand correlation between extruding conditions and extruded properties. Tensile specimens which were taken from different locations at the same cross section of an extrudate were tested at room temperature and with a strain rate of $8.9{\times}10^{-5}/s$. The microstructures according to the locations at the cross section have been observed using optical microscopy and electron back-scattered diffraction (EBSD) mapping to characterize the effect on stress-strain curve. The results could be classified in three types independent of alloying contents and extusion methods. The fine differences in the stress-strain curves were resulted from inhomogenity in the microstructures according to locations of an extrudate which were performed through instantaneous extruding conditions such as temperature, strain rate and strain.

Heat Transfer Performance of Pond loop type Heat Exchanger for Ground Source Heat Pump using Extruding Ground Wafer (유출지하수 열원 지열히트펌프용 Pond Loop형 열교환기의 열전달 성능)

  • Park Geun-Woo;Kim Jin-Sang;Lee Eung-Youl
    • New & Renewable Energy
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    • v.2 no.2 s.6
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    • pp.86-93
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    • 2006
  • 유출지하수나 지표수를 열원으로 지열히트펌프의 지초자료로 활용하기 위하여 Pond Loop형 열교환기를 설계, 제작하여 유동이 없는 수조 내에서 수조의 온도가 변화함에 따라 일정한 열교환기 입구온도를 유지하면서 열전달량을 측정하였다. 그 결과 수조를 Heat Source로 사용하는 경우 $5,500{\sim}4,500kcal/h$의 열량이 전달되었고 수조를 Heat Sink로 사용할 경우 $5,200{\sim}3,500kcal/h$의 열량이 전달되었다. 또한 열교환기 관내 유속이 증가함에 따라 열전달량이 증가하는 경향성을 확인할 수 있었고 이는 동시에 열교환기 입출구의 차압을 증가시킴을 알 수 있었다. 열교환기의 설계단계에서 사용하였던 열전달관계식으로 구한 총괄열전달계수, U와 실험값을 통해 유추한 U값을 비교한 결과 실험에 의해 유추된 U값이 $24{\sim}27%$ 설계치보다 크게 나타났다. 본 연구를 통하여 유출지하수 뿐만 아니라 하수 및 하천수를 이용한 지열히트펌프의 기초자료를 확보할 수 있었다.

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Heat Transfer Performance of Pond Loop type Heat Exchanger for Ground Source Heat Pump using Extruding Ground Water(2) (유출지하수 열원 지열히트펌프용 Pond Loop형 열교환기의 열전달 성능(2))

  • Park, Geun-Woo;Lee, Eung-Youl
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.15-19
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    • 2006
  • 유출지하수나 지표수를 열원으로 하는 지열히트펌프의 Pond Loop형 열교환기를 개발하기 위하여 미국에서 상용화된 Slim-Jim 열교환기와 본 연구에서 자체설계, 제작한 Pond-loop type의 열교환기를 유동이 없는 유출수조 내에서 수조온도가 변화함에 따라 일정한 열교환기 입구온도를 유지하면서 열전달량의 변화를 측정하였다. 그 결과 유출수를 Heat Source로 사용하는 경우 Slim-Jim에서는 $8,000{\sim}11,000 kcal/hr$의 열량이 전달되었고, 자체 제작한 열교환기에서는 $11,000{\sim}16,000kcal/hr$의 열량이 전달되었다. 유출수를 Heat Sink로 사용할 경우 Slim-Jim에서는 $2,500{\sim}7,000 kcal/h$의 열량이 전달되었고, 자체제작한 열교환기의 경우, $6,800{\sim}14,00 kcal/hr$의 열량이 전달되었다. 측정된 열전달량을 바탕으로 총괄열전달계수를 구한 결과 Slim-Jim 열교환기의 경우 $210{\sim}340 kcal/hr\;m^2{\circ}C$, 자체개발한 열교환기의 경우 $350{\sim}590 kcal/hr\;m^2{\circ}C$로 나타나 자체 개발한 열교환기의 열전달 성능이 비교적 우수함을 입증하였다.

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A Study of the Extrusion Process of Circular Section Products with Helical Fins by Rotating Extrusion Dies (회전압출다이를 이용한 헬리컬 핀붙이 원형단면 압출가공에 관한 연구)

  • Park S. M.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.31-34
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    • 2004
  • A new extrusion process of the circular section product with helical fins could be developed by using rotating extrusion dies. The twisting of extruded product is caused by the twisted conical die surface connecting the die entrance section and the die exit section linearly. But, until now, because the process has used fixed extrusion dies, it needs high pressure in order to twist billet and form fin shape on the surface of billet. So, during extruding billet, in order not to twist billet, the extrusion dies is needed to rotate itself instead of twisting billet. And in order to rotate dies, the shape of inside contour of extrusion dies must have conical type with twisted Inclined die surface connecting the die entrance section and the die exit section linearly. The results of experiments show that, in spite of using twisted extrusion dies, twisting of the billet should not happen because of rotating dies in the opposite direction of twisting direction of billet during extruding billet, and, from the results, it shows that it can decrease the power of extrusion pressure and could prevent crack of teeth for fin forming.

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Forming Simulation of the Extrusion Process by Rotating Extrusion Dies (회전압출다이를 이용한 압출가공에 관한 성형 해석)

  • Park S. M.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.124-127
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    • 2004
  • In the previous experimental study about extrusion of circular product with four helical fins, it was known that product with helical fins may not to be rotated during extruding with rotating extrusion dies in spite of using twisted dies. According to the results of experiments with Plasticin material, it was anticipated that the extrusion load could be reduced if rotating dies could be used, because it needs high pressure in order to twist billet and form fin shape on the surface of product in the case of using conventional fixed helical dies. So, in this paper, according to the extrusion load analyzed by DEFORM-3D software, optimal rotational velocity of rotating dies can be obtained, and the twisting, angle of product can be analyzed during extruding product with helical fins in the case of two types of rotating of dies. The results of analysis by DEFORM-3D show that the twisting angle of product can be controlled by twisted angle of extrusion helical dies and the rotational velocity of helical dies.

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Forming Simulation of Extru-Bending Process Using Multi-Billets (멀티빌렛을 사용한 압출굽힘가공의 성형 해석)

  • Park D. Y.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.120-123
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    • 2004
  • The bending phenomenon has been known to be occurred by the difference of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets inside die chamber after passing the multi-hole container. The curvature can be controlled by the two variables, the one of them is the different velocity of billets through the multi-hole container, the other is the difference of hole diameter. The bending phenomenon during extruding using four billets can be obtained by the difference of hole diameters in the multi-hole container or by the difference of relative velocity of billet inserted in the container. As results of DEFORM-3D analysis, it can be shown that bending can be obtained during extruding by the difference of relative velocity of two billets or by the difference of hole diameter, and the amount of curvature is increased by the difference of velocity and diameter. According to the shape of products, the curvature of rectangular section is bigger than the curvature of regular square section. And, it is estimated that, because the stress on the welding line is much higher than yield stress of material, the bonding of four billets can be obtained.

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Heat Transfer Performance of Pond Loop type Heat Exchanger for Ground Source Heat Pump using Extruding Ground Water (유출지하수 열원 지열히트펌프용 Pond Loop형 열교환기의 열전달 성능)

  • Park, Geun-Woo;Kim, Jin-Sang;Lee, Eung-Youl
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.445-450
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    • 2006
  • 유출지하수나 지표수를 열원으로 하는 지열히트펌프의 기초자료로 활용하기 위하여 Pond Loop형 열교환기를 설계, 제작하여 유동이 없는 수조 내에서 수조의 온도가 변화함에 따라 일정한 열교환기 입구온도를 유지하면서 열전달량을 측정하였다. 그 결과 수조를 Heat Source로 사용하는 경우 $5,500{\sim}4,500kcal/h$의 열량이 전달되었고, 수조를 Heat Sink로 사용할 경우 $5,200{\sim}3,500 kcal/h$의 열량이 전달되었다. 또한 열교환기 관내 유속이 증가함에 따라 열전달량이 증가하는 경향성을 확인할 수 있었고, 이는 동시에 열교환기 입출구의 차압을 증가시킴을 알 수 있었다. 열교환기의 설계단계에서 사용하였던 열전달관계식으로 구한총괄열전달계수, U와 실험값을 통해 유추한U값을 비교한 결과 실험에 의해 유추된 U값이 $24{\sim}27%$ 설계치보다 크게 나타났다. 본 연구를 통하여 유출지하수 뿐만 아니라 하수 및 하천수를 이용한 지열히트펌프의 기초자료를 확보할 수 있었다.

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Assays of Maturity and Antifungal Activity against Plant Pathogen during the Animal Manure Composting Process (가축분 퇴비화 과정에서 부숙도 및 퇴비의 항균활성 검정)

  • Seo, Myung-Chul;So, Kyu-Ho;Park, Won-Mok
    • Korean Journal of Soil Science and Fertilizer
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    • v.32 no.3
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    • pp.285-294
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    • 1999
  • Changes of chemico-physical properties and mturitiy during pig manure composting were analysed using three kinds of bulking agents with rice hull(T1), rice hull and extruding hull mixture (T2, 1:1, v/v), and extruding hull(T3). During composting process, temperature of T1, T2 and T3 were maintained over $50^{\circ}C$ for 31, 21, and 35 days respectively. Organic matter content of each treatment was decreased from 82.2%, 82.0%, and 82.8% to 70.5%, 68.9% and 69.7% and pH increased to 8.85, 9.91, and 8.80, respectively. Total nitrogen content of all treatments gradually decreased, but C/N ratio, phosphorous, and potassium content did not, show any changes during composting process. Both germination rate and early growth were tested using radish seeds for composting maturity. From those results, it was concluded that all treatments were stabilized after 45th day and extruding hull(T3) added compost was superior to others. The test of suppressive effect showed that all treatment have no effect against Fusarium oxysporum, Alternaria altemata, Botrytis cinerea. Compost supplemented with rice hull showed an inhibitory effect after 30th days, while compost supplemented with rice hull and extruding hull(T2) had an inhibitory effect during all period against Rhizoctonia solani. But treatment with extruding hull(T3) added compost did not have any inhibitory effect against Rhizoctonia solani. Only 63th samples in T1 and T2 treatment showed inhibitory effect against Colletoerichum gloeosporioides. However, T3 did not. Suppressive effect of extracts from 67 kinds of composts was investigated in vitro against plant pathogens, such as Fusauum oxysporum. Alternaria alternata, Colletotrichum gloeospoioides, Rhizoctonia solani, and Botrytis cinerea. Thirty two of them showed inhibitory effect against more than one phytopathogen, nine against one pathogen, four against two, six against three, six against four, and seven against five.

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Poly(3-hydroxybutyrate) Extrusion by Cells of Recombinant Escherichia coli

  • Lee, Sang-Yup
    • Journal of Microbiology and Biotechnology
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    • v.6 no.2
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    • pp.147-149
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    • 1996
  • Poly(3-hydroxybutyrate) (PHB) was synthesized and accumulated intracellularly to a high concentration (7 g/l) by cultivating recombinant Escherichia coli XL1-Blue (pSYLl05) in a complex medium containing 20 g/l glucose. The morphology of PHB granules was examined by transmission electron microscopy. The PHB granules synthesized in recombinant E. coli were much larger than reported values for wild type microorganisms, and were often irregularly shaped. Some cells were apparently extruding PHB into the medium, which suggests that PHB granules maintain some fluidity and cells become fragile due to PHB accumulation.

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Polymers and polymer-based composites in tribology

  • Sviridenok, A.I.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.06a
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    • pp.1-6
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    • 1990
  • Metal-Polymer Research Institute of Bneloressian Academy of Sciences is taking an active part in research and developments in field of polymer materials and composites. Many of these materials are devoted to use as a construction materials for machine parts, protective and decorative coatings on metals, films preventing corrosion in packaging of electronic, machinery and other components. This list can be continued by mentioning polymer capsulation coating for fertilizers, polymer filters produced by extruding and transfer of melted fibers etc.

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