• Title/Summary/Keyword: Extruder screw

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Preparation of Polyurushiol (PUOH) Using Urushiol and Property of LDPE / PUOH Composite Films (우루시올을 활용한 폴리우루시올(PUOH)제조 및 LDPE/PUOH 복합필름 특성에 관한 연구)

  • Kim, Dowan;Kim, Insoo;Seo, Jongchul;Seo, Jungsang
    • Applied Chemistry for Engineering
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    • v.23 no.6
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    • pp.546-553
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    • 2012
  • Urushiol extracted from lacquer tree exhibits good thermal stabilities as well as antimicrobial andantioxidant properties. However, it has been known that the urushiol derivates bring out allergy. In this study, polyurushiol (PUOH) powders were successfully synthesized for the safe and convenient handling of allergic urushiol. First, the as-synthesized PUOH was confirmed by Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), thermal gravimetric analyzer (TGA), antioxidant test and antimicrobial test. And then, six different LDPE/PUOH composite films were prepared via a twin screw extruder system and investigated their feasibility to use as active packaging materials. Their chemical structures, morphology, thermal optical and antimicrobial properties of the LDPE/PUOH composite films were investigated as a function of PUOH contents. FTIR and SEM results showed that LDPE/PUOH composite films have a weak interfacial interaction and poor dispersion with a high PUOH loading. The thermal properties increased up to 3 wt% as the content of PUOH increases. Compared to the pure LDPE films, LDPE/PUOH composite films are more effective in the UV absorbance and antibacterial activity against E. coli. To maximize the performance of LDPE/PUOH compositefilms as the packaging materials, further researches are required to enhance the dispersion of PUOH powders in the LDPE matrix.

Effect of Styrene and Maleic Anhydride Content on Properties of PP/Pulp Composites and Reactive Extrusion of Random PP (랜덤 PP의 반응압출 및 PP/Pulp 복합체 특성에 대한 스티렌과 무수말레인산 함량의 영향)

  • Lee, Jong Won;Kim, Ji Hyun;Kim, Youn Cheol
    • Applied Chemistry for Engineering
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    • v.25 no.3
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    • pp.318-323
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    • 2014
  • In order to analyze the effect of maleic anhydride (MAH) content and styrene monomer (SM)/MAH mole ratio on reactive extrusion of maleic anhydride grafted random polypropylenes (MAH-g-rPP), MAH-g-rPPs were prepared by using a twin screw extruder. MAH contents were 0.5, 1.0, 3.0, and 5.0 phr and SM/initiator mole ratio was 0.0, 1.0, and 2.0. Dicumyl peroxide (DCP) was used as an initiator. The graft degree of MAH was confirmed by the existence of carbonyl group (C = O) stretching peak at $1700cm^{-1}$ from FT-IR spectrum. The degree of graft reaction increased up to 3.0 phr MAH and showed the optimum value at 1.0 SM/MAH mole ratio from the area ratio of C = O and C-H stretching peak. Thermal and crystallization properties of MAH-g-rPP and PP/MAH-g-rPP/pulp composites were investigated by DSC, TGA, XRD, and POM. There was a decrease in non-isothermal crystallization temperature of PP/MAH-g-PP/pulp composites. Based on tensile properties and SEM pictures for the fractured surface of PP/MAH-g-PP/pulp composites, MAH content of 1.0 wt% and SM/MAH mole ratio of 1.0 were the optimum formulation as the compatibilizer. The rheological properties of the composites were measured by dynamic Rheometer to compare the processability of the composites with and without compatibilizer. The power law index showed slightly low value at the composites with compatibilizer.

Effect of High-molecular-weight Maleic Anhydride-grafted Polylactic Acid Compatibilizer on the Properties of Polylactic acid-based Wood Polymer Composites (말레산 무수물로 그래프트된 고분자량의 폴리락트산 상용화제가 폴리락트산 기반의 합성목재에 미치는 영향)

  • Han, Dong-Heon;Lee, Jong In;Oh, Seung-Ju;Nam, Byeong Uk;Bae, Jin Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.275-282
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    • 2021
  • High-molecular-weight maleic anhydride-grafted polylactic acids (HMMA-g-PLA) compatibilizers were prepared by melt grafting in a twin screw extruder using di(tert-butyl-perxoyisopropyl)benzene (PK-14; as initiator), maleic anhydride (MA), and divinylbenzene (DVB). To determine the properties of the prepared HMMA-g-PLA compatibilizers, Fourier transform infrared (FTIR), Melt index (MI), and back-titration analyses were performed. On increasing DVB concentration, grafting yield of HMMA-g-PLA increased but MI decreased because 𝛽-scission of PLA was restrained by the DVB, and thus, the molecular weight of HMMA-g-PLA increased. PLA-based wood-plastic composites (WPCs) were prepared using HMMA-g-PLA by melt blending through a single screw extruder. The flexural and impact strengths of WPCs compatibilized with HMMA-g-PLA were greater than those of WPCs produced without HMMA-g-PLA. Scanning electron microscope (SEM) studies indicated that increased mechanical properties were caused by excellent interfacial adhesion between PLA and wood fibers due to the addition of HMMA-g-PLA. However, rather high contents of HMMA-g-PLA reduced the mechanical properties of WPCs. We believe that lower molecular-weight of HMMA-g-PLA added as an compatibilizer, compared with PLA polymer, caused the reduction of mechanical properties.

Changes in Molecular Weight Distribution and Enzyme Susceptibility of Rice Starch by Extrusion-cooking and Simple Heat-treatment (압출조리와 단순 열처리에 의한 쌀전분의 분자량 분포변화와 효소민감성에 관한 연구)

  • Kim, Yong-Bum;Kim, Ji-Yong;Lee, Cherl-Ho
    • Korean Journal of Food Science and Technology
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    • v.25 no.6
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    • pp.703-709
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    • 1993
  • The changes in molecular size distribution of rice starch during extrusion cooking and simple heating of rice flour were compared and the effect of subsequent enzyme treatment on the molecular size was examined. A single-screw extruder was used with varing feed moisture contents ($17{\sim}29%$) and barrel temperatures ($100{\sim}150^{\circ}C$). An aluminium capsule immersed in oil bath ($100{\sim}200^{\circ}C$) was used for the simple heat treatment of rice flour. In case of extrusion cooking the mechanical energy input varied sharply at around 23% moisture content of the feed. At the feed moisture content of $17{\sim}23%$, a significant molecular size reduction of rice starch was observed by the gel permeation chromatography using Sephacryl S-1000 gel. The intact starch molecules of above $4{\times}10^{7}$ dalton were largely disintergrated by extrusion cooking of rice flour containing the moisture content less than 23%. It was mostly degraded further into the molecules having below $5{\times}10^{6}$ dalton by ${\alpha}-amylase$ treatment. But at the feed moisture content above 26% the starch did not show molecular size reduction either by extrusion cooking or by subsequent enzyme treatment. On the contrary little changes in molecular size of starch was occured by simple heating of rice flour containing the moisture less than 20%. but slight size reduction was observed at the moisture content above 23%, where the effect of ${\alpha}-amylase$ was also observed.

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Increase of Solubility of Ginseng Radix by Extrusion Cooking (압출성형 공정에 의한 인삼의 수용성 성분 증대)

  • Jee, Ho-Kyun;Cho, Young-Jin;Kim, Chong-Tai;Jang, Young-Sang;Kim, Chul-Jin
    • Korean Journal of Food Science and Technology
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    • v.38 no.3
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    • pp.361-368
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    • 2006
  • Extruded ginseng was manufactured using twin-screw extruder under 300 rpm screw speed, 21 kg/hr feed rate, $80-150^{\circ}C$ extrusion temperature, and by addition of water (12.1-30.6%). Extraction yield and contents of total carbohydrate and uronic acid in extruded ginseng at room temperature extraction (RT) increased with increasing extrusion temperature, whereas those of boiling temperature extracts (BT) were not affected by increasing extrusion temperature. Contents of nonstarch polysaccharide (NSP) in RT and BT extracts increased 340 and 142%, respectively, compared to that of raw ginseng. Main sugar compositions of NSP in RT and BT extracts were arabinose, galactose, and glucose. Extraction yields of total and crude saponins in extruded ginseng at optimize extrusion condition were higher than that of raw ginseng. In RT extracts, molecular weights of polysaccharides from raw were higher than that of extruded ginseng polymer, whereas in BT extracts molecular weights of polysaccharides from extruded ginseng were higher than those of raw ginseng polysaccharides.

Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics (Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향)

  • Han, Jong-Hun;Lee, Dong-Jin;Lim, Hyung Mi;Lee, Seung-Ho;Oh, Sung Geoun
    • Applied Chemistry for Engineering
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    • v.17 no.3
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    • pp.267-273
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    • 2006
  • We have prepared PP/Ba-ferrite composite fabrics by a melt-blown spinning method and investigated the relationship between the properties of PP/Ba-ferrite composite fabrics and melt-blown processing factors. A PP composite containing Ba-ferrite as a magnetic particulate filler was prepared in the form of pellet from PP resin and Ba-ferrite powder by melt compounding using a single extruder. Screw turning force (rpm), DCD (die-to-collector distance), and Ba-ferrite content were changed. We measured diameters of fiber, mechanical, thermal, and magnetic properties for the composited PP fabrics. The elongation was increased and a fiber diameter and tensile strength were decreased as the spinning distance increased or screw turning force decreased. The crystallinity was increased with increasing spinning distance according to XRD. It was assumed that the orientation of crystalline domain in the neat PP without ferrite was increased by drawing in mechanical direction, however, the orientation in the PP composite was decreased according to XRD analysis. We measured a magnetic property of PP nonwoven fabric containing Ba-ferrite powder. A coercive force, maximum magnetization, and residual magnetization are reduced with the spinning distance. According to the result of TGA measurement, the heat resistance was increased with the Ba-ferrite powder content and with decreasing the spinning distance.

Analysis of the Thermal/Mechanical Energy in Food Extrusion Process (식품 압출성형공정의 열 및 기계에너지 분석)

  • Chung, Moon-Young;Lee, Seung-Ju
    • Korean Journal of Food Science and Technology
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    • v.29 no.1
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    • pp.65-71
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    • 1997
  • The energy supplied by motor of extruder, being known mostly to be dissipated as heat, was classified into two kinds of energy: a thermal energy by heat dissipation and a purely mechanical energy. The thermal energy was defined as a energy in terms of temperature rise and the mechanical energy as the motor energy minus the heat dissipated energy. A method to derive the thermal energy and the relative mechanical energy (the mechanical energy calculated regarding the mechanical energy at the lowest screw speed as zero) under the condition of constant barrel temperature was developed by which an extrusion case was analyzed. When extruding com grits with moisture $(27{\sim}37%)$ at low barrel temperature $({\leq}80^{\circ}C)$, the thermal energy slightly increased with increase in the moisture content, whereas the relative mechanical energy increased to a great extent. When increasing the screw speed, the thermal energy was nearly kept constant, whereas the relative mechanical energy largely varied. It is concluded that as the moisture content increases, the role of the mechanical energy becomes more effective than the heat energy dissipated from the motor energy.

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Effects of Portulaca Oleracea L. Extract on Lipolysis and Hormone Sensitive Lipase (HSL) Gene Expression in 3T3-L1 Adipocytes (마치현 추출물이 3T3-L1 지방세포에서 지방 분해 및 Hormone Sensitive Lipase (HSL) 유전자 발현에 미치는 효과)

  • Lee, Mak-Soon;Kim, Chong-Tai;Kim, Chul-Jin;Cho, Young-Jin;Kim, Yang-Ha
    • Journal of Nutrition and Health
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    • v.39 no.8
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    • pp.742-747
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    • 2006
  • This study was performed to investigate the lipolytic effects of Portulaca oleracea L. extract in 3T3-L1 adipocytes. The Portulaca oleracea L. was extracted with extrusion method using twin-screw extruder under $58{\sim}60rpm$ screw speed, $4{\sim}5kg/hr$ feed rate, $140^{\circ}C$ extrusion temperature. The lipolytic action of Portulaca oleracea L. extract was estimated by measuring the amount of glycerol and free fatty acids (FFA) released from 3T3-L1 adipocytes and by measuring the cellular lipid content in 3T3-L1 adipocytes. The hormone sensitive lipase (HSL) mRNA level was analyzed using quantitative real-time PCR. The Portulaca oleracea L. extract at 1 to $100{\mu}g/ml$ suppressed lipid accumulation. The release of glycerol and FFA into the medium, and the mRNA level of HSL were significantly increased by the addition of Portulaca oleracea L. extract at dose-dependent manner. In conclusion, the Portulaca oleracea L. extract was suggested to have the lipolytic effect through release of lipolytic products (FFA and glycerol) of triacylglyceride to the culture medium and suppression of lipid accumulation via up-regulation of HSL gene expression in 3T3-L1 adipocytes.

Compatibilization of Linear PPS/PET Blends with SEBS Copolymers (SEBS 공중합체를 이용한 선형 PPS/PET 블렌드의 상용화)

  • Kim, Sungki;Hong, In-Kwon;Lee, Sangmook
    • Polymer(Korea)
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    • v.37 no.3
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    • pp.405-410
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    • 2013
  • The effect of styrene-ethylene/butylene-styrene (SEBS) on the blend of polyphenylene sulfide (PPS) and polyethylene terephthalate (PET) was investigated. The blends were extruded by a single screw extruder equipped with a Maddock mixing screw, and their molded properties were examined. After the binary blends were prepared on the whole compositions of PPS/PET (80/20, 60/40, 40/60, 20/80), the thermal, rheological, mechanical properties and morphology of the blends were analyzed. The results showed the significant decline in the properties of the blends owing to the incompatibility between PPS and PET phases. As a basic blend composition, the PPS/PET (40/60) blend was selected by considering cost efficiency. To this basic blend, SEBS was added as a compatibilizer. With increasing SEBS addition, the mechanical properties were improved. From the domain size reduction observed in morphology, it might be due to the enhancement of compatibility between linear PPS and PET phases by addition of SEBS.

Effects of mushroom composition on the quality characteristics of extruded meat analog (버섯 첨가가 압출성형 대체육의 품질 특성에 미치는 영향)

  • Cho, Sun Young;Ryu, Gi-Hyung
    • Korean Journal of Food Science and Technology
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    • v.52 no.4
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    • pp.357-362
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    • 2020
  • This study was conducted to investigate the effects of mushroom composition (0, 4, 8, and 12%) on the quality characteristics of an extruded meat analog. The meat analog blend was isolated soy protein, wheat gluten, and corn starch (50:40:10). The extrusion condition was set to 55% feed moisture, 170℃ barrel temperature, and 150 screw speed by high moisture extrusion using a twin-screw extruder equipped with a cooling die. The integrity index, hardness, cohesiveness, springiness, chewiness, and cutting strength of the meat analog increased with the increasing mushroom content, while its water holding capacity and nitrogen solubility index (NSI) decreased. The protein digestibility decreased with the increasing mushroom content, while the DPPH radical scavenging activity significantly increased. In conclusion, the incorporation of mushrooms into the investigated meat analog enhanced its texture and antioxidant level.