• Title/Summary/Keyword: Externally Pressurized Air Bearing

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A Study on the Dynamic Characteristics of an Externally Pressurized Gas Bearing (외부가압 공기베어링의 동적 특성에 관한 해석)

  • 김우정;박상신;한동철
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.51-60
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    • 1991
  • For the accurate run-out of a light rotor shaft the sliding bearings supplied with externally pressurized air are effectively applied, and it is important to predict the static and dynamic characteristics of rotor-bearing system. In this study direct numerical method is applied to solve the perturbed Reynolds' equation. To solve it the perturbed dimensionless mass flow rate is used as the boundary condition under the inherently-compensated restrictor. The dynamic characteristics of a rotor supported in the externally pressurized air bearings are analyzed, and as a result the orbit of the journal center is calculated. The theoretical results are investigated and discussed.

Dynamic Characteristics of Externally Pressurized Air Pad Bearings with Closed Loop Grooves (닫힌 그루브를 갖는 외부가압 공기 패드 베어링의 동특성 해석)

  • Park, Gwang Won;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.309-314
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    • 2017
  • This paper presents a theoretical investigation of the dynamic characteristics of externally pressurized air pad bearings with closed loop grooves. These grooves are made on the surface of bearings to reduce the number of supply holes so that manufacturing costs can be reduced. The semi-implicit method is applied to calculate the time varying pressure profile on the air bearing surface owing to the advantages of numerical stability and fast time tracing characteristics. The static pressure of the groove bearings is much higher than that without grooves, so the groove bearings can provide high load carrying capacity. The equation of motion considering vertical motion and tilting motion are also solved using the Runge-Kutta 4th order method. By combining the semi-implicit method and the Runge-Kutta method, fast calculations of the dynamic behavior of the air bearing can be achieved. The variations of bearing reaction force, air film reaction moment, height, and tilting angle are investigated for the step force input, which is 20% higher than the bearing reaction, when the nominal clearance is 6 mm. The effect of the groove width and the groove depth are investigated by calculating the dynamic behavior. The possibility of the air hammering with the depth of the groove is found and discussed.

An Effect on the Running Accuracy of the Perpendicularity Error in the Spindle System Supported with Externally-Pressurized Air Bearing (외부가압 공기 베어링 지지 스핀들 시스템에서 직각도 오차가 운전 정밀도에 미치는 영향)

  • 고정석;김경웅
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.257-264
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    • 1999
  • Recently as electronics and semi-conductor industry develop, ultra-precision machine tools that use air-spindle with externally pressurized air bearing appear in need of ultra-precision products which demand high precision property. Effects of air compressibility absorbs the vibration of shaft, this is called averaging effect, however, the higher running accuracy is demanded by degrees, the more important factor is machining errors that affect running accuracy of shaft. Actually, it would be very important in the view points of running accuracy to understand effects of machining errors on the running accuracy of the spindle system quantitatively to design and manufacture precision spindle system in the aspect that efficiency in manufacturing spindle system and performance in operation. So fu, there are some researches on the effects that machining error affect running accuracy. However, because these researches deal with one bearing of spindle system, these results aren't enough to explain how much machining errors affect running accuracy in the typical spindle system overall. In this study, we investigate the effects of the perpendicularity error of bearing and shaft on running accuracy of spindle system that consists of journal and thrust bearing theoretically, and suggest design guideline about shape tolerances.

A Study on the Load Capacity Characteristics of the Externally Pressurized Air Lubricated Journal Bearings (외압을 받는 공기윤활 저어널 베어링의 부하특성에 관한 연구)

  • 김수태;조강래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.231-240
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    • 1988
  • An investigation is carried out for the load capacity characteristics of the externally pressurized air lubricated journal bearings both theoretically and experimentally. Theoretical analysis is made using the incremental method and the finite element method, and the discharge coefficient is considered. The experiments are performed for five bearings which are produced according to the rows of supply holes and the presence of poket or step. The results are compared with the numerical results. The present numerical results are in better agreement with the available experimental results than any other earlier numerical results for the bearings having one row and two rows of supply holes with pocket. The present numerical and experimental results show that the bearing with step has larger load capacity than that without step and that the load capacity increases as the clearance ratio increases.

Efffects of Synchronous Vibration of Bearing on Stability of Externally Pressurized Air Journal Bearing (베어링의 동기 진동이 외부 가압 공기 저어널 베어링의 안정성에 미치는 영향)

  • Lee, Jeong-Bae;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.28-33
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    • 1997
  • Results of theoretical investigations of the stability characteristics of externally pressurized air journal bearing, of which bearing is synchronously vibrate with respect to rotor, are presented. Linearized perturbation method is used to get the dynamic coefficients of air bearing, and the Routh-Hurwitz criterion is used to obtain stability map. The stability characteristics operating at zero steady-state eccentricity is investigated of various phase difference of bearing to rotor. It is shown that stability of air bearing is greatly influenced by synchronous motion of bearing, there exists optimum phase difference which gives maximum stability threshold.

A Study on the Stability Characteristics of Actively Controlled Externally Pressurized Air Journal Bearing (능동 제어되는 외부 가압 공기 베어링의 안정 특성에 관한 연구)

  • Lee, Jeong-Bae;Kim, Gyeong-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.543-549
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    • 2000
  • Results of theoretical investigations of the stability characteristics of an actively controlled externally pressurized air journal bearing are presented. Proportional control and derivative control are used for the control algorithm of active air bearing. The stability characteristics of the actively controlled bearing operating at zero steady-state eccentricity is investigated with the step jump method. The speed at onset of instability is raised for both proportional control and derivative control of bearing. Proportional control increased the stability threshold without affecting the whirl ratio. But for derivative control of bearing, stability threshold increase is accompanied by a parallel reduction of the whirl ratio. Results show active control of bearing can be adopted for the stability improvement of air journal bearing.

Influence of the environments on the movement precision of the guide table using externally pressurized porous air bearing (다공질 정압공기 베어링을 이용한 직진 테이블에 있어 주위환경이 움직임 정밀.정확도에 미치는 영향)

  • 한응교;허석환;노병옥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.721-729
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    • 1988
  • Recently, the precision required by precision manufacturing and machinery related to electronics is within the domain of submicron that it is difficult to evaluate them by traditional measuring equipments and methods. Accordingly, precision of sub 0.1.mu.m super precise position-decision-apparatus and straight-guide air bearing have been researched and they are almost ready to be used. In utilizing straight-guide-table for super-precision-measurement which used externally pressurized porous air bearing as a way of externally pressurized air bearing, the high-precision-straight movement is the most crucial. In this study, the researcher conducted the experimental study with trial manufacture to see how the surrounding temperature and support condition influenced the selection and allocation of the machine composing element which is important to the high-precision-straight movement. The researcher finding showed that when the property of the rail part and support part of the semi-closed slider form is different, the heat generation of the working motor and surrounding temperature influence the high-precision-straight movement significantly and the researcher showed the influence of the condition of central load and eccentric load to the straight movement precision when the support stand of the straight-table was supported by numerical values.

Noise and Vibration Characteristics of Externally Pressurized Air proceeding Bearings with a Circular Slot Restrictor (원형 슬롯 레스트릭터를 갖는 외부 가압 공기 저널 베어링의 소음 및 진동 특성)

  • Park, Jung-Koo;Rho, Byoung-Hoo;Kim, Kyung-Woong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1277-1282
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    • 2003
  • The purpose of the present paper is to investigate the noise and vibration characteristics of externally pressurized air proceeding bearings with a circular slot restrictor. To do this, the nonlinear transient analysis including rotor imbalance was performed for a rotor-bearing system. The effects of radial clearance and the width of the bearing and mass eccentricity of the rotor on the noise and vibration characteristics of the bearing are also examined. The results show that the noise and vibration of the rotor-bearing system first increase up to critical speed of the system, and then decrease up to instability threshold speed of the system as the rotational speed of the rotor increases, and the noise of the bearing is markedly influenced by the mass eccentricity of the rotor and the radial clearance and the width of the bearing.

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Prediction of Noise and Vibration Characteristics of Externally Pressurized Air Journal Bearings with a Circular Slot Restrictor (원형 슬롯 레스트릭터를 갖는 외부 가압 공기 저널 베어링의 소음 및 진동 특성 예측)

  • Rho, Byoung-Hoo;Park, Jung-Koo;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1028-1033
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    • 2003
  • The purpose of this paper is to investigate the noise and vibration characteristics of externally pressurized air journal bearings with a circular slot restrictor. To do this, the nonlinear transient analysis including rotor imbalance was performed for a rotor-bearing system. The effects of radial clearance and the length of the bearing and mass eccentricity of the rotor on the noise and vibration characteristics of the bearing are also examined. The results show that the noise and vibration of the rotor-bearing system first increase up to critical speed of the system, and then decrease up to instability threshold speed of the system as the rotational speed of the rotor increases, and the noise of the bearing is markedly influenced by the mass eccentricity of the rotor and the radial clearance and the length of the bearing.

Analysis of the Air Journal Bearings with Two Circumferential Grooves (2열 원주 그루브 급기 저어널 공기베어링의 해석)

  • 박상신;안유민;한동철
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.40-46
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    • 1997
  • The externally pressurized air journal bearings which have two circumferential grooves with inherently compensated restrictors are analyzed. Two circumferential grooves with restrictors are made on the bearing surface in order to increase the stiffness and damping coefficients. In this paper, the dynamic characteristics such as stiffness and damping coefficients of this type of bearings are calculated. As a result of theoretical analysis, it is verified that there exist the groove depth and the distance between two grooves which generate the maximum stiffness at the given bearing dimensions.