• International Journal of Aeronautical and Space Sciences
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• v.16 no.1
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• pp.50-63
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• 2015

Explosive bolts are one of pyrotechnic release devices, which are highly reliable and efficient for a built-in release. Among them, ridge-cut explosive bolts which utilize shock wave generated by detonation to separate bolt body produce minimal fragments, little swelling and clean breaks. In this study, separation phenomena of ridge-cut explosive bolts or ridge-cut mechanism are computationally analyzed using Hydrocodes. To analyze separation mechanism of ridge-cut explosive bolts, fluid-structure interactions with complex material modeling are essential. For modeling of high explosives (RDX and PETN), Euler elements with Jones-Wilkins-Lee E.O.S. are utilized. For Lagrange elements of bolt body structures, shock E.O.S., Johnson-Cook strength model, and principal stress failure criteria are used. From the computational analysis of the author's explosive bolt model, computational analysis framework is verified and perfected with tuned failure criteria. Practical design improvements are also suggested based on a parametric study. Some design parameters, such as explosive weights, ridge angle, and ridge position, are chosen that might affect the separation reliability; and analysis is carried out for several designs. The results of this study provide useful information to avoid unnecessary separation experiments related with design parameters.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.2
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• pp.67-74
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• 2016

Explosive bolt is one of separation device that uses high explosive charge, and is separated by pressure formed by an explosion and the resulting shock waves. Explosive bolt having such a mechanism would have to be designed to minimize shock and debris formation generated during separation. In this study, separation tests were carried out with distance as variable for restraining the explosive bolt (Air Gap). Bolt release and its separating shape with variation of air gap is observed, and we used accelerometer to measure the shock wave transmitted through a bound object. In addition, separation behavior of explosive bolt is analyzed using ANSYS AUOTODYN program. By comparing the results of previously performed experiments and analysis, we could confirm the effects of air gap to the release behavior of explosive bolt, and decide optimum constraining environment for specific separation bolts.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.48 no.4
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• pp.269-275
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• 2020

An explosive bolt is one of many representative pyrotechnic release devices that separates two joined structures using explosives inside the bolt. In this study, a 1/2 inch ridge-cut explosive bolt with an EBW detonator was developed for usage in sled tests. The initial shape design was carried out based on the design method, and the performance test showed that the separation performance was outstanding but fragments occurred. Therefore, numerical analysis was performed to reduce the amount of debris by minimizing the amount of explosives. From the numerical analysis, the separation mechanism and characteristics of the ridge-cut explosive bolts were identified, and the minimum amount of explosives that does not generate debris was proposed. Verification tests revealed that the ridge-cut explosive bolts with the proposed explosive weight minimized fragments while maintaining the separation performance.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.532-543
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• 2004

The present work have been developed the interpretation processor including the behavior of material failure and the separation phenomena under transient dynamic loading (the operation of explosive bolt) using AUTODYN V4.3, SoildWork 2003 and TrueGrid V2.1 programs. It has been demonstrated that the interpretation in ridge-cut explosive bolt under dynamic loading condition should be necessary to the appropriate failure model and the basic stress of bolt failure is the principal stress. The use of this interpretation processor developing the present work could be extensively helped to design the shape and the amount of explosives in the explosive bolt having a complex geometry. It is also proved that the interpretation processor approach is an accurate and effective analysis technique to evaluate the separation mechanism in explosive bolts.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.27 no.2
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• pp.213-220
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• 2017

Pyroshock produced by the pyrotechnic devices can induce failures in nearby electronic devices. To handle and mitigate pyroshock inducing problems, appropriate measurement of pyroshock is essential. In this study, pyroshock measurement technique is established using laser Dopper vibrometers (LDVs) and shock accelerometers. Pyroshock produced by the explosive bolts and the pyrotechnic initiators under various environments is measured. The characteristics of pyroshock including the effects of supporting structures, propagation form on thin plate, sensor (contact and non-contact) types are discussed.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.49 no.7
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• pp.565-572
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• 2021

In this study, a study on the performance and aging of explosive bolts stored for a long time among pyrotechnic mechanical devices(PMD) used as separation devices in the defense field is conducted. For this, explosive bolts that had been installed in the weapon system for about 10 years are secured. Performance and life extension test procedures are established based on the AIAA Standard and MIL-STD. Before performance evaluation, non-functional tests are performed to check whether external changes or failures occurred. Next, circuit inspection and X-ray tests are conducted to check the failure in internal circuits and structures. After that, performance test is carried out to confirm the operation of the samples that passed the non-functional test. Through this test, separation of bolt and separation time are measured, and some samples are tested after a high temperature storage test to confirm the remaining life and the possibility of extension. Finally, the remaining life and reliability are predicted based on the results of the test and the Arrhenius model to identify remaining shelf life and reliability depend on time.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.3
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• pp.84-90
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• 2017

Explosive bolt is coupled in a variety of guided weapons and space projectiles, to perform the separation function. Thus, the role of the explosive bolt in guided weapons systems is very important, as it can cause failure of the entire system in the case of mission failure. For this reason, the design life prediction for explosive bolt is highly and frequently required recently, but its accurate prediction method has not been presented. In order to apply the existing accelerated aging process, we should know the activation energy and the acceleration factor of the explosive bolt. Since the information required for accelerated aging is not presently secured, it is difficult to predict the design life of explosive. Thus, in the present study, we have evaluated the performance of actual explosive bolts in the condition of natural aging over 10 years in order to present a minimum design life.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.340-343
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• 2011

Explosive bolts are reliable and efficient mechanical fastening devices having the special feature of a built-in release. The disadvantage of explosive bolt lies in that it is based on the high explosive effect of a pyrotechnic charge. The aim of the present work is to propose a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. The pyro-lock using the pressure cartridge has the release characteristic without fragmentation and minimum pyro-shock. The present work is focused on the design, the interpretation of structure, the separation mechanism, separation force, and the results of various tests.

• Journal of the Korean Society of Propulsion Engineers
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• v.8 no.2
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• pp.102-114
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• 2004

The present work has been developed the interpretation processor including the behavior of material failure and the separation phenomena under transient dynamic loading (the operation of explosive bolt) using AUTODYN V4.3, SoildWork 2003 and TrueGrid V2.1 programs. It has been demonstrated that the interpretation in ridge-cut explosive bolt under dynamic loading condition should be necessary to the appropriate failure model and the basic stress of bolt failure is the principal stress. The use of this interpretation processor developing the present work could be extensively helped to design the shape and the amount of explosives in the explosive bolt having a complex geometry. It is also proved that the interpretation processor approach is an accurate and effective analysis technique to evaluate the separation mechanism in explosive bolts.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.243-246
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• 2006

Most of the guided weapons have been kept and transferred at the launching tube and fired in case of necessity in these day. Launching tube is a kind of case to protect the guided weapons from external environments and conducted as a guide when they are fired. When we attached the guided weapons to launching tube we usually has used explosive bolt. Explosive bolts have been used explosives when they had to be separated. But when they are separated there are some bad effects; a flame, fragments and pyre-shock. Because of these bad effects there are many restriction to use bolt as joining devices to precision guided weapons. To solve these problems we invented ball type bolt. Unlike explosive bolt, ball type bolt is separated without a flame, fragments and pyre-shock. And it also has a good mechanical properties as much as those of explosive bolt.