• Title/Summary/Keyword: Experiments design

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Lightweight Design for Automotive Door Using Optimizations and Design of Experiments (최적화기법 및 실험계획 법을 이용한 자동차 도어의 경량화 설계)

  • 송세일;배금종;이권희;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.125-132
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    • 2002
  • Recently, ULSAB(Ultra Light Steel Auto Body) concept is getting more attention due to various benefits in automotive body design. One of the ULSAB efforts is making a door with TWB(Tailor Welded Blanks). In TWB, two or more patches of steel panels are welded together before stamping process. In this research, domains and thicknesses of the patches in a front door structure are determined by a series of optimization schemes composed of topology, size and shape optimization and DOE(Design of Experiments) scheme. A door is designed to have better performances compared to exiting structure considering static stiffness and natural frequency. The final design is discussed and compared to the existing design.

Optimal design of formed tool for die of rubber seals using design of experiments (실험계획법에 의한 러버실 금형가공을 위한 총형공구의 최적설계)

  • Li Lihai;Lim P.;Lee H.K.;Yang G.E.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.694-697
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    • 2005
  • The design of experiments are used for optimal design of formed tools to machine automobile bearing rubber seal die, which is classified into the high precision rubber mold. The clearance angle, rake angle and the length cutting edge are considered as the factors. The cutting force is selected to be a characteristic value and compared with the mean tool wear and life by repeated experiments. The design of the experiment is based on the repeated one-way factorial design, which finds the significance of the factors and the best level to predict the tool life by using ANOVA and regression.

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Design Sensitivity Analysis of Gate Valve Using the Variational Technology (변동 기법을 이용한 게이트 밸브의 설계민감도해석)

  • Kim, Se-Hun;Kim, Seung-Gyu;Jo, Young-Jik;Kang, Jung-Ho;Park, Young-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.1
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    • pp.38-46
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    • 2008
  • Design technology and speciality production technology to manufacture high quality valve are insufficient in Korea. In order to design the experiments using Taguchi method and Variational Technology Also, from verification of the response model with optimized results was confirmed that usefulness and reliance of application Taguchi method and Variational Technology to structural's optimum design using Taguchi method and Variational Technology.

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Optimum Design of Formed Tool for Die of Bearing Rubber Seal Using Design of Experiments (실험계획법에 의한 자동차용 러버실 금형가공을 위한 총형공구의 최적설계)

  • Lee, Li-Hai;Lim, Pyo;Lee, Hi-Koan;Yang, Gyun-Eui
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.47-53
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    • 2007
  • A bearing is one of core parts in automobile. Rubber seal of the bearing is important to improve performance of bearing, formed by hot-press die of rubber seal for the intricate shape. In this study, formed tools are used to machine die of bearing rubber seal and the machining operation is classified into the several process of high precision. Design of experiments is used to optimize selection of the formed tools for the efficient machining of the hot-press die. The cutting force, tool wear and tool life are determined to characteristics. And, the clearance angle, the rake angle and the length cutting edge are considered as the major factors. Experiments are repeated to use one-way factorial design, and tool life is predicted by regression model.

Optimal Design for the Thermal Deformation of Disk Brake by Using Design of Experiments and Finite Element Analysis (실험계획법과 유한요소해석에 의한 디스크 브레이크의 열변형 최적설계)

  • Lee, Tae-Hui;Lee, Gwang-Gi;Jeong, Sang-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1960-1965
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    • 2001
  • In the practical design, it is important to extract the design space information of a complex system in order to optimize the design because the design contains huge amount of design conflicts in general. In this research FEA (finite element analysis) has been successfully implemented and integrated with a statistical approach such as DOE (design of experiments) based RSM (response surface model) to optimize the thermal deformation of an automotive disk brake. The DOE is used for exploring the engineer's design space and for building the RSM in order to facilitate the effective solution of multi-objective optimization problems. The RSM is utilized as an efficient means to rapidly model the trade-off among many conflicting goals existed in the FEA applications. To reduce the computational burden associated with the FEA, the second-order regression models are generated to derive the objective functions and constraints. In this approach, the multiple objective functions and constraints represented by RSM are solved using the sequential quadratic programming to archive the optimal design of disk brake.

A Study on the Optimal Grinding Condition of Ceramics using the Design of Experiments (실험 계획법을 이용한 세라믹 재료의 최적 연삭 조건에 관한 연구)

  • Jeong, Eul-Seop;Kim, Seong-Cheong;So, Ui-Yeol;Lee, Geun-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.141-146
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramic materials in the grinding with diamond wheel by design of experiments. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the $Si_3\;N_4\;and\;ZrO_2$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the $A1_2\;O_3$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using design of experiments.

A Study on Optimal Operation Conditions for an Electronic Device Alignment System by Using Design of Experiments (실험계획법을 이용한 전자부품 위치정렬장치 최적 운영조건 사례연구)

  • Lee, Dong Heon;Lee, Mi Lim;Bae, Suk Joo
    • Journal of Korean Society for Quality Management
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    • v.43 no.3
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    • pp.453-466
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    • 2015
  • Purpose: The purpose of this study is to design a systematic method to estimate optimal operation conditions of design variables for an electronic device alignment system. Method: The 2-level factorial design and the central composite design are used in order to plan experiments. Based on the experiment results, a regression model is established to find optimal conditions for the design variables. Results: 3 of 5 design variables are selected as major factors that affect the alignment system significantly. The optimized condition for each variable is estimated by using a sequential experiment plan and a quadratic regression model. Conclusion: The method designed in this study provides an efficient and systematic plan to select the optimized operation condition for the design variables. The method is expected to improve inspection accuracy of the system and reduce the development cost and period.

A Study on the Limit of Submerged Flow in Side Channel Spilway (측수로 여수토의 체류한계에 관한 연구)

  • 백은기
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.14 no.3
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    • pp.2716-2725
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    • 1972
  • Side channel spillways based on Hinds theory were tested. Surface water level at the beginning point of side channel is the same as the crest level of weir in the usual design. Here, side channel section were moved upwards $\frac{1}{2}$ of the total head on the crest and test(revised experiment) were made. In the revised experiments, coefficients of discharge for design flood (Q) were the same with that of original design experiments. In case of 1.2Q a little influence of submergence were appeared, coefficients of discharge were decreased to be about 97.6% of that of original design experiments, therefore, Reservoir flood water level become higher about 2-3cm than original case. So revised design can be used for actual purpose and it will brings much savings in construction cost of side channel spillway.

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