• Title/Summary/Keyword: Experiments design

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Design of Bar Horn for Ultrasonic Bonding (초음파 접합용 바혼의 설계)

  • Kim, Sun-Rak;Lee, Jae-Hak;Yoo, Choong-D.
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.68-73
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    • 2009
  • The bar horn is designed to increase uniformity of the displacement on the output face through simulation and experiments. Three-dimensional modal analysis is conducted using the finite element method to calculate the vibration mode and displacement on the output face, and the design of experiment (DOE) technique is employed to determine the optimum dimensions of the groove and slot so that the high amplitude uniformity of the bar horn is produced. Displacement of the bar horn was measured using the Laser Doppler Vibrometer (LDV), and the experimental results show good agreements with the predicted results. High uniformity of the bar horn is achieved with the dimensions of the groove and slot determined using the design equations.

Vibration Analysis of Micro Speaker Diaphragm (마이크로 스피커 다이어프램의 진동해석)

  • Hong, D.K.;Woo, B.C.;Ahn, C.W.;Han, G.J.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.551-554
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    • 2005
  • This study uses a characteristic function to explain correlations between the objective function and design variables. Analysis of means and table of orthogonal array were carried out. The change of shape of diaphragm, thickness of diaphragm and voice coil weight based on the table of orthogonal array is made. Therefore this study carried to decide shape of diaphragm, voice coil weight and thickness of diaphragm for minimizing 1st natural frequency and maximizing 2nd natural frequency of diaphragm using design of experiments and characteristic function with constraints. we showed improved design factors that minimized 1st natural frequency and maximized 2nd natural frequency of diaphragm.

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The Determination of Screen Printing Main Factors for Array of Vacuum Glazing Pillar by using Factorial Design of Experiments (요인 실험계획법을 이용한 진공유리 지지대 배치용 스크린 인쇄 주요공정변수 설정)

  • Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.1
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    • pp.47-51
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    • 2013
  • The screen printing is a process that is widely used in manufacturing process of various fields such as flexible devices, portable multimedia devices, OLED, and the solar cell. The screen printing method has been studied as a method for forming the high precision micro-pattern, making the low-cost manufacturing process and reducing cost through improvement of productivity. It is applicable to deposit and forming the pillars which are one of the core element for comprising vacuum glazing. In this paper, by using the paste of the glass frit base, the screen printing was performed. We analyzed the effect for the printing process to deposit pillar paste on the screen printing parameters by the factorial experimental design. The polynomial predicting the volume of the printed supporting pillars was drawn by using screen printing.

Numerical Analysis on the Thermal Characteristics of a Ventilated Disc Brake (벤틸레이티드 디스크 브레이크의 열적특성에 관한 수치해석)

  • 김청균;성부용
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.37-44
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    • 1998
  • The adequate design of a passenger car's braking system, which is directly related to the safety of a car, is very important since the safety is an essential design parameter of a car to keep men and car from the damage. The general method to verify the performance and safety of a braking system is still based on the trial-error experiments. However, the design based on experiments costs high and is time-consuming method. So it is desirable to use the numerical analysis method for the reduction of cost and time in the design of a braking system. In this paper, the thermal characteristic of a ventilated disc brake has been analyzed as a function of the car speed and a deceleration during quick braking.

A Study on the Improvement of Machining Accuracy in High Speed Machining using Design of Experiments (실험계획법을 이용한 고속가공의 가공정밀도 향상에 관한 연구)

  • 권병두;고태조;정종윤;정원지;이춘만
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.393-396
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    • 1997
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feed rate, high-speed machining can give great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut and feed rate are control factors. The effect of the control factors on machining accuracy is investigated using two-way factorial design.

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Optimization of Die Design for Tube Cold Extrusion using Taguchi Method (다구치 방법을 이용한 튜브 냉간 압출 금형의 최적화)

  • Lim, S.S.;Lim, S.J.;Choi, H.J.;Cho, C.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.153-158
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    • 2006
  • Nowadays, hollow upper-shaft of monobloc type has been considered for weight reduction and high quality in the automobile industry. To form the upper-shaft under tube cold extrusion, Taguchi method is applied to optimize the die design in this study. Taguchi method for optimum die design is to establish the optimal combination of design parameters and to reduce a number of experiments. Effect of parameters including the die relief, mandrel, die half angle is investigated and analyzed based on FEA analysis using a FEM commercial software MSC_Marc. Furthermore extrusion experiments have been performed to verify the results investigated in the FEM simulations.

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A Study on the Unified Molding of a Portable Cosmetic Chest Using Gas-Assisted Injection Molding (가스사출성형을 이용한 휴대용 화장품 보관함의 일체화 성형 연구)

  • Lee, Ho-Sang;Ryu, Yeon-Sun
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.772-777
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    • 2001
  • The gas-assisted injection molding process is often perceived to be unpredictable, because of the extreme sensitivity of the gas. Since a slight change in design or process parameters can significantly change the resulting gas penetration, few designers and molders have the level of experience with the new gas-assisted injection molding process required for the development of new parts. This paper is concerned with the unified molding for a thick cosmetic chest by using gas-assisted injection molding. CAE analysis was carried out to design the part and the gas channel without inducing sink marks. And based on the part weight measurement, the processing parameters to control gas penetration percentage were chosen through the method of design of experiments. A thick cosmetic chest was successfully produced using the gas assist technology. The sink mark issue associated with the conventional injection molded parts was resolved. Weight savings and cycle-time reduction were also achieved.

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Optimum Design of Impact Absorbing System for Spreader by Using a Design of Experiments (실험계획법을 이용한 스프레더용 충격흡수기의 최적설계)

  • 노영희;홍도관;김동영;안찬우;한근조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1529-1532
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    • 2003
  • This paper deals with the impact analysis of the impact absorbing system consist of one degree of freedom and two degree of freedom damping-spring system in spreader to increase efficiency of it. It shows the optimum damping coefficient and spring constant of impact absorbing system using for crane spreader and the optimum condition of impact absorbing system causing certain contact impulse. In the optimal model, the contact impulse is reduced 98.57 percent and 92.22 percent respectively.

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Study on decreasing displacement of the MC(machining center) moved column with high-speed for optimization of acceleration and DOE(Design Of Experiment) (가속도 최적화 및 형상 최적화를 통한 수직 컬럼 이동형 머시닝 센터의 진동 저감에 대한 연구)

  • Cho, Young-Duk;Lee, Choon-Man;Yoon, Sang-Hwan;Chung, Won-Jee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.35-42
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    • 2008
  • By the reason of increased demand of high productivity and quality, the manufacturer have an effort in many directions of a machine tool industries. Among there, we proposed method of decreasing displacement in MC(machining center). In other words, Quality related with vibration of a tool cutting products. For decreasing it, improved by optimizing a shape of the column-part and acceleration curves of motors. In this paper we could find design factors has much influence on decreasing the displacement using the DOE(Design of Experiments) and optimized the level of the factors using $ADAMS^{(R)}$ and $MINITAB.^{(R)}$ And we suggest optimized a acceleration curve using $Matlab^{(R)}$.

Evaluation of the Forging Process by the Application of Optimization Technology (최적화기법의 적용을 통한 냉간단조품의 성형공정 평가)

  • Yeo H.T.;Park K.H.;Hur K.D.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.226-231
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    • 2006
  • The fuel injector is a pa.1 that controls the fuel supply of automotive engine. The housing of the fuel injector supports the rod, the needle valve and the solenoid. In this study, the rigid-plastic FE-analysis by using the design of experiments (DOE) and the response surface methodology (RSM) has been performed to produce the product reducing the under-fill and the maximum effective strain. From the results of DOE, the stem of counter punch and the face angle of punch at the $1^{st}$ process, and the stem of punch at the $2^{nd}$ process were determined as the significant design variables far each response such as the upper under-fill, lower under-fill and the maximum effective strain. From the results of RSM, the optimal values of the design variables have been also determined by simultaneously considering the responses.