• Title/Summary/Keyword: Experimental design and analysis

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Evaluating the bond strength between concrete substrate and repair mortars with full-factorial analysis

  • Felekoglu, Kamile Tosun;Felekoglu, Burcu;Tasan, A. Serdar;Felekoglu, Burak
    • Computers and Concrete
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    • v.12 no.5
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    • pp.651-668
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    • 2013
  • Concrete structures need repairing due to various reasons such as deteriorative effects, overloading, poor quality of workmanship and design failures. Cement based repair mortars are the most widely used solutions for concrete repair applications. Various factors may affect the bond strength between concrete substrate and repair mortars. In this paper, the effects of polymer additives, strength of the concrete substrate, surface roughness, surface wetness and aging on the bond between concrete substrate and repair mortar has been investigated. Full factorial experimental design is employed to investigate the main and interaction effects of these factors on the bond strength. Analysis of variance (ANOVA) under design of experiments (DOE) in Minitab 14 Statistical Software is used for the analysis. Results showed that the interaction bond strength is higher when the application surface is wet and strength of the concrete substrate is comparatively high. According to the results obtained from the analysis, the most effective repair mortar additive in terms of bonding efficiency was styrene butadiene rubber (SBR) within the investigated polymers and test conditions. This bonding ability improvement can be attributed to the self-flowing ability, high flexural strength and comparatively low air content of SBR modified repair mortars. On the other hand, styrene acrylate rubber (SAR) modified mortars was found incompatible with the concrete substrate.

A study on the optimum molding of plastic pulley using numerical analysis (수치해석을 이용한 플라스틱 풀리 성형품의 최적 성형에 관한 연구)

  • Kim, Kyung-A;Han, Seong-Ryeol
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.30-35
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    • 2020
  • Plastic pulleys used for the purpose of power transmission have to very high roundness characteristics. The roundness of plastic pulleys is influenced by many factors. In this study, the effect of molding conditions on the roundness of pulleys was analyzed using a numerical analysis program. To improve the roundness, molding conditions that minimize the amount of deformation of the pulley were studied through an experimental design method. Among the experimental design methods, the Taguchi method was used, and the main molding conditions affecting the deformation of the pulley were the resin temperature and the holding pressure. It was found that the amount of deformation is reduced by about 2.86% when molding with the optimum molding conditions compared to when the optimum molding conditions are not applied.

Optimization Design of an Aluminum Tube for an OPC Drum using Taguchi's Experimental Method (다구찌 실험법을 이용한 OPC 드럼용 튜브의 최적설계 연구)

  • Kim, Chung-Kyun;Oh, Kyoung-Seok
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.103-108
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    • 2007
  • In this paper, the optimized design and strength analysis have been presented based on the finite element and Taguchi's experimental methods. The stress, strain and displacement characteristics of OPC drum tubes are affected by rolling contact pressures between an OPC drum tube and a paper, design parameters of an aluminum tube and material properties. The OPC drum tubes with nine different geometrical models are analyzed for design parameters that are related to the outer diameter, the thickness, and the length of an aluminum tube for a toner cartridge. The optimized design parameters for an aluminum tube may be selected as the outer diameter of 28 mm, the thickness of 0.8 mm, and the length of 220 mm. But the currently used aluminum tube for a laser printer is fairly optimized based on the Taguchi's design analysis. The calculated FEM results showed that the affection ratio of the design parameter t, which may control the strength of an aluminum tube, is the most influential parameter among the length and an outer diameter of a tube.

ANALYSIS ON CHARACTERISTICS OF AN AXIAL FLOW FAN THROUGH CFD ANALYSIS INCORPORATED WITH MOTOR CHARACTERISTICS (모터의 특성을 고려한 CFD 해석에 의한 축류홴 성능해석)

  • Kim, J.H.;Hur, N.;Kim, W.
    • Journal of computational fluids engineering
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    • v.15 no.4
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    • pp.109-114
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    • 2010
  • In a fan design, CFD analysis, which is very useful for mechanical design relating to the heat and fluid dynamics, is one of the most popular tools. However, since the CFD analysis is conventionally carried out with the constant fan speed condition, the speed change, induced by the air flow rate and motor characteristics, is hardly modeled. And, consequently, the remarkable difference exist between analysis and experimental results. In this paper, we has proposed a method of setting the varying fan speed as a boundary condition considering air flow rate and motor torque-speed characteristics. The effectiveness of the proposed method is verified by comparison with experimental results.

NUMERICAL ANALYSIS PROCEDURE FOR PREDICTING TEMPERATURE FIELD IN DESIGN OF AUTOMOTIVE FRICTION CLUTCH

  • LEE B.;CHO C.
    • International Journal of Automotive Technology
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    • v.7 no.1
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    • pp.61-68
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    • 2006
  • In design of the friction clutches of automobiles, knowledge on the thermo-elasticity a priori is very informative in the initial design stage. Especially, the precise prediction technique of maximum temperature and stress should be requested in design of mechanical clutches for their durability and compactness. In this study, an efficient and reliable analysis technique for the design of the mechanical clutches by using computer modeling and numerical method was developed. A commercial software STAR-$CD^{TM}$ was used to find the convective heat-transfer coefficients. MSC/$NASTRAN^{TM}$ software was followed to predict the temperature of clutch with utilization of estimated coefficients. Some experiments were also performed with a dynamometer to verify the procedure and calibrate the thermal load. As a conclusion, a design procedure, including numerical steps and experimental techniques for calibration, was proposed.

Vibration Analysis and Design of CRT for Reduction of Moire Phenomena (CRT 모아레 현상의 억제를 위한 진동 해석 및 설계)

  • 이규헌;유홍희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.413-418
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    • 2001
  • The moire phenomena, which are induced by mask vibration due to the excitation of speakers, degrades the color purity of CRT. So it is important to eliminate this phenomena to obtain a good CRT design. In this study we analyze the mask vibration by experiment as well as finite element method. To obtain the finite element solutions efficiently, an equivalent model was employed. The experimental and analysis results show reasonable agreements. An enhanced design configuration of mask welding points are suggested through this study.

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Analysis on the Behavior Characteristics According to the Design Parameters of Pressure Control Valve for CVT (무단변속기용 압력제어밸브의 설계 파라미터 변화에 따른 거동특성 해석)

  • Kim, Joong-Bae;Yoon, Young-Hwan
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.3
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    • pp.198-204
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    • 2007
  • The modelling and design of the PCV(Pressure Control Valve) for passenger car CVT(Continuously Variable Transmission) are considered in this paper. For analysis and design, the simulation model of the PCV is derived by using commercial software, AMESim. For a good design of the PCV, the sensitivity analysis for design parameters is carried out and the static and dynamic characteristics of the developed PCV are experimented. The simulation and experimental results are presented to show the validity of the design process.

Optimization of Cometabolic Trichloroethylene Degradation Conditions by Response Surface Analysis (반응표면 분석법을 이용한 트리클로로에틸렌의 공대사적 분해조건 최적화)

  • 윤성준
    • KSBB Journal
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    • v.15 no.4
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    • pp.393-397
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    • 2000
  • The cometaboic biodegradation conditionso f trichloroethylene(TCE) by Burkholderia cepacia G4 were optimized using response surface analysis. The experimental sets of phenol concentration temperature and pH were designed using central composite experimental design. The optimal conditions of phenol concentration temperature and pH were determined to be 0.91 ppm 21.5$^{\circ}C$ and 7.65 respectively by the Ridge analysis of the contour plot for TCE biodegradation rates. The TCE biodegradation rate could be enhanced up to 2.43 nmol.mg protein$.$min by response surface methodology.

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Analysis of Allowable Strength of Reused Vertical Members of System Scaffolds and System Supports (재사용 시스템비계와 시스템동바리 수직재의 허용강도 분석)

  • Park, Jin-Suk;Ko, Sang Seom;Won, Jeong-Hun
    • Journal of the Korean Society of Safety
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    • v.36 no.4
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    • pp.29-36
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    • 2021
  • The allowable strength based on experiments and the design allowable strength calculated using the design criteria were compared, which suggested a ratio between the allowable strengths for the reused vertical members of the system scaffolding and system support. By investigating a total of 421 certification reports for reused vertical members, the experimental allowable strengths were collected. Using design criteria such as the road bridge design and KDS 14 30 10, the design allowable strengths were calculated for various slenderness ratios. For the system scaffolding, the average ratio between the experimental and design allowable strengths was calculated to be 0.880 by assuming a normal distribution for all specimens. However, by analyzing the strength ratio according to the slenderness ratio, the lowest average strength ratio was found to be at least 0.844. Therefore, it is reasonable to assume that the allowable strength of the reused vertical members was 80-84% of the design allowable strength. In addition, assuming the allowable strength to be 85% of the design allowable strength is a possible method for reused vertical members of system supports.

Theoretical Analysis and Experimental Characterization of DoD Metal-Jet System (DoD 메탈젯 시스템의 이론적 해석 및 실험적 분석)

  • Lee, Taik-Min;Kang, Tae-Goo;Yang, Jeong-Soon;Jo, Jeong-Dai;Kim, Kwang-Young;Choi, Byung-Oh;Kim, Dong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.1 s.256
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    • pp.11-17
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    • 2007
  • In this paper, we present a design, analysis, fabrication and performance test of the novel DoD metal-jet system for application to the high-density and high-temperature-melting materials. The theoretical analysis of the metal-jet nozzle system is derived by using electro-mechanical analogy. Based on the theoretical analysis results, we design the metal-jet print head system and fabricate the metal-jet system, which can eject the droplet of lead-free metal solder in high-temperature. In the experimental test, we set up the test apparatus for visualization of the droplet ejection and measure the ejected droplet volume and velocity. As a result, the diameter, volume and the velocity of the ejected droplet are about 65 $\mu$m $\sim$ 70 $\mu$m, 145p1 $\sim$ 180 pl and 4m/s, which shows quite good agreement with the theoretical analysis results of the 75 $\mu$m-diameter and 220 pl-volume of droplet. In comparison with the experimental result, the errors of diameter and volume are 7% $\sim$ 13% and 18 $\sim$ 34%, respectively.