• Title/Summary/Keyword: Expansive Cement

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Study on Controlling of Cracks of Concrete Box Culvert in Early Ages (콘크리트 BOX암거 구조물의 초기 균열제어 연구)

  • 이주호;박경래;배한욱;박성규
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.731-736
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    • 2001
  • In this thesis, the study on controlling of cracks of concrete box culvert in early ages is presented. The optimum construction method and economical analysis were proposed also through the experiment of the material and field test. As a result of the experiment of the material, using fly ash, CSA expansive agent and BELITE cement(type IV) showed good result in the control of cracks induced by heat of hydration and shrinkage. As a result of construction test analysis, the maintenance time of form system did not show a big difference in controlling of cracks. Control of distribution of reinforcement, spacing of expansion joint and use of BELITE cement showed big differences in the control of cracks in early ages. As a result of economical analysis, control of construction variables before construction can make it possible to reduce the repair expense.

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A Study on the Development of the Prefoamed Lightweight Cellular Concrete using Expansive Admixture for On-Dol system Floor (팽창성 혼화제를 이용한 온돌단열용 경량기콘크리트의 제조 및 생산 시스템에 관한 연구)

  • 정성철;김범수;김기동
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.825-830
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    • 1999
  • The purpose of this study is to improve overall performance of prefoamed lightweight cellular concrete for On-Dol system floor. This study includes 4 sections as follows. \circled1 Analysis of the structural characteristics of On-Dol System focusing on the lightweight cellular concrete insulation layer. \circled2 Establishment of the mixing design equations. \circled3 Development of some admixtures used with foaming agent. \circled4 Improvement of the equipment for onsite production. This study has proven that, compared with the current existing one, the newly developed lightweight cellular concrete has been reduced the usage of cement by 20% and the cracks caused by cement drying shrinkage up to 80% but has shown the increased compression strength by 20% at 7 days curing period. The volume contraction of freshly prepared cellular concrete by the loss of foam was hardly found in newly developed lightweight cellular concrete.

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A Hardening Properties of Eco-Friendly SCW Grouting Material (친환경 SCW공법용 그라우팅재의 경화특성)

  • Jo, Jung-Kyu;Park, In-Wook;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.109-115
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    • 2018
  • Since the current method of SCW cement milk pouring method uses one to one ratio of cement milk with OPC, there are some problems such as drying shrinkage, increased cost, difficulty of controlling mix proportions for various conditions of applied soil, and precipitation of $Cr^{6+}$ due to the excessively used cement. Specifically, in aspect of sustainability issues of cement manufacturing, the consumption of cement should be reduced. Hence, in this research, as a replacement of cement for SCW method, blast furnace slag with sulfate or alkali as a stimulant, and expansive admixture were used. By using blast furnace slag as a hardening composite of SCW, there are many advantages such as free controllable mix proportions, rapid setting time with less mud occurrence, less cost with less energy for mixing, constant strength development, and less precipitation of $Cr^{6+}$. Regarding the alternative composites for SCW, in this research, durability and chloride resistance were evaluated.

Evaluation of Crack Resistant Performance in Cement Mortar with Steel Fiber and CSA Expansion Admixture (CSA 팽창재를 혼입한 강섬유 보강 모르타르의 균열 저항성능 평가)

  • Ahn, Jung-Kil;Park, Ki-Tae;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.125-132
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    • 2014
  • Steel fiber is a effective composite for crack resistance and improve structural performance under tensile loading. This study presents an evaluation of crack resistance and structural performance in cement mortar with steel fiber and expansion agent through internal chemical prestressing. For this work, cement mortar samples with 10% replacement of cement binder with CSA (Calcium-Sulfo-Aluminate) expansion agent and 1% volume ratio of steel fiber are prepared. Including basic mechanical properties, initial cracking load and fracture energy are evaluated in cement mortar beam with notch. Initial cracking load and fracture energy in cement mortar with CSA and steel fiber increase by 1.75 and 1.41~1.53 times compared with those in cement mortar with steel fiber. With optimum mix design for steel fiber and CSA expansive agent, the composite with chemical prestressing can be applied to various members and effectively improve crack resistance to external loading.

Effect of Mineral Admixture on Bond between Structural Synthetic Fiber and Latex Modified Cement Mortar under Sulfate Environments (황산염에 노출된 구조용 합성섬유와 라텍스 개질 시멘트 모르타르의 부착특성에 미치는 광물질 혼화재의 효과)

  • Kim, Dong-Hyun;Lee, Jung-Woo;Park, Chan-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.54 no.5
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    • pp.25-34
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    • 2012
  • It has been well known that concrete structures exposed to acid and sulfate environments such as sewer etc. show significant decrease in their durability due to chemical attack. Such deleterious acid and sulfate attacks lead to expansion and cracking in concrete, and thus, eventually result in damage to cement mortar by forming expansive hydration products due to the reaction between cement hydration products and acid and sulfate ions. In this study, the effect of fly ash and blast furnace slag on the bond performances of structural synthetic fiber in latex modified cement mortar under sulfate environments. Fly ash and blast furnace slag contents ranging from 0 % to 20 % are used in the mix proportions. The latex modified cement mortar specimens were immersed in fresh water, 8 % sodium sulfate ($Na_2SO_4$) solutions for 28 and 50 days, respectively. Pullout tests are conducted to measure the bond performance of structural synthetic fiber from latex modified cement mortar after sulfate environments exposure. Test results are found that the incorporation of fly ash and blast furnace slag can effectively enhance the PVA fiber-latex modified cement mortar interfacial bond properties (bond behavior, bond strength and interface toughness) after sulfate environments exposure. The microstructural observation confirms the findings on the interface bond mechanism drawn from the fiber pullout test results under sulfate environments.

Autogeneous Shrinkage Characteristics of Ultra High Performance Concrete (초고성능 콘크리트의 자기수축 특성)

  • Kim, Sung-Wook;Choi, Sung;Lee, Kwang-Myong;Park, Jung-Jun
    • Journal of the Korea Concrete Institute
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    • v.23 no.3
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    • pp.295-301
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    • 2011
  • Recently, the use of UHPC made of superplasticizers, silica fume, and steel fibers has been increasing worldwide. Although UHPC has a very high strength as well as an excellent durability performance due to its dense microstructures, earlyage cracks may occur due to the high heat of hydration and autogenous shrinkage caused by low W/B and high unit cement content. The early-age shrinkage cracking of UHPC can be controlled by using the shrinkage reducers and expansive admixtures having autogenous shrinkage compensation effect. In this paper, ultrasonic pulse velocity of UHPC containing shrinkage reducers and expansive agents was measured to predict its stiffness change. Also, the effect of shrinkage reducers and expansive agents on the autogenous shinkage of UHPC was investigated through the shrinkage test of UHPC specimens. Furthermore, the material coefficients of autogenous shrinkage prediction model were determined using the autogenous shrinkage values of UHPC with age. Consequently, the test results showed that, by adding shrinkage reducers and expansive agents, the stiffness of UHPC was rapidly developed at early-ages and the autogenous shrinkage was considerably reduced.

A Study on Properties of Ultra High Strength Concrete of above 100MPa (100MPa급 이상의 초고강도 콘크리트의 자기수축 특성에 관한 연구)

  • Lee, Sang-Ho;Kim, U-Jae;No, Hyeon-Seung;Lee, Jae-Sam;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.677-680
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    • 2008
  • The autogenous shrinkage of HPC is important in that it can lead the early cracks in concrete structures. The purpose of the present study is to explore the autogenous shrinkage of HPC with cellulose fiber and expansive additive and to derive a realistic equation to estimate the autogenous shrinkage model of that. For this purpose, comprehensive experimental program has been set up to observe the autogenous shrinkage for various test series. Major test variables were the quantity of expansive additive and cellulose fiber. Water-cement ratio is fixed with 13%. The autogenous shrinkage of HPC is found to decrease with increasing expansive additive and cellulose fiber. A prediction equation to estimate the autogenous shrinkage of HPC was derived and proposed in this study. The proposed equation shows reasonably good correlation with test data on autogenous shrinkage of HPC.

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Mock-up Crack Reduction Performance Evaluation of Blast Furnace Slag Concrete Mixed with Expansive and Swelling Admixture (팽창재와 팽윤제가 혼입된 고로슬래그 콘크리트 Mock-up의 균열 저감 성능평가)

  • Sang-Hyuck Yoon;Won-Young Choi;Chan-Soo Jeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.552-559
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    • 2023
  • The purpose of this study is to evaluate the crack reduction performance of blast furnace slag concrete mixed with expansive and swelling admixtures. As a basic performance test, various ingredients such as blast furnace slag fine powder (BFS), calcium sulfoaluminate (CSA), bentonite, and hydroxypropyl methyl cellulose (HPMC) were used, and the results showed that bentonite showed superior performance compared to HPMC. Afterwards, a MOCK-UP test was conducted to evaluate cracking and drying shrinkage according to the mixing ratio. As a result, when bentonite and a small amount of calcium phosphate were added, drying shrinkage was reduced and cracking was reduced. In particular, a cement mixture consisting of 30 % BFS, 1 % bentonite, and 1 % calcium phosphate showed optimal crack-free performance. It is believed that BFS concrete will contribute to compensating for shrinkage through continuous expansion activity and can be used for field applications.

Synthesis and Properties of Calcium Sulfoaluminate Clinker Using Waste Shell, Spent Oil-Refining Catalyst and Desulfurized Gypsum (폐패각-정유폐촉매-배연탈황석고를 사용한 Calcium Sulfoaluminate 클링커의 합성과 특성)

  • Lee, Keon-Ho;Song, Tae-Woong
    • Journal of the Korean Ceramic Society
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    • v.42 no.7 s.278
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    • pp.483-489
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    • 2005
  • For the raw materials of 3CaO$\cdot$3Al$_{2}$O$_{3}$ $\cdot$CaSO$_{4}$(CSA) clinker manufacturing, the applications of industrial wastes such as waste shell, spent oil-refining catalyst and desulfurized gypsum were examined. The c1inkerbility of the raw mix and the behaviour of formation of clinker minerals were studied and then some hydraulic properties of cements containing the clinker were also investigated. By virtue of the high reactivity of thermally decomposed raw materials, CSA clinkers were obtained at relatively low temperature of 1250$^{\circ}C$ and thus oil-refining catalysts were more desirable than aluminium hydroxide as an aluminous raw material. The expansive cement samples showed somewhat lower flow value than that of OPC, but their compressive strengths were developed earlier and higher than that of OPC due to formation of ettringite in the early hydration time, which indicated the possibility of practical use of low-cost CSA clinker using industrial wastes only.

Evaluation on Durability of High Performance Concrete with Expansive Additive and Shrinkage Reducing Admixture (팽창재와 수축저감제를 사용한 고성능 콘크리트의 내구성 평가)

  • Koh, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Ryu, Gum-Sung
    • Journal of the Korea Concrete Institute
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    • v.18 no.2 s.92
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    • pp.205-211
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    • 2006
  • The objective of this study was to evaluate the durability of low shrinkage high performance concrete(LSHPC), which was combined with expansive additives and shrinkage reducing admixtures. We tested for not only LSHPC but also high performance concrete(HPC) and normal concrete(NC) to be compared with the durability of LSHPC. HPC was made in the same water-binder ratio of LSHPC without expansive additives and shrinkage reducing admixture. As a result, it was found that LSHPC had higher compressive and tensile strength than that of HPC. LSHPC showed more excellent performance than HPC and NC in the case of resistance to chloride ion penetration and resistance to carbonation and also showed nearly 100 durability factor in the freeze-thawing test with 500 cycles. From the examination about the watertightness and the pore distribution, it was found that the durability of LSHPC was improved because its hardened cement paste is organized closer. So we can conclude that when LSHPC is applied to structures in field, it is possible to reduce the shrinkage and crack in concrete and improve the durability.