• 제목/요약/키워드: Expansion cooling

검색결과 299건 처리시간 0.026초

세라믹/금속접합재의 열사이클피로에 따른 접합계면의 잔류응력분포 특성 (Singular Stress Field Analysis and Strength Evaluation in Ceramic/.Metal Joints)

  • 박영철;김현수;허선철;강재욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.709-713
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    • 1996
  • The ceramic has such high qualities as light weight, abrasion resistance, heat resistance compared with metal, but since it is breakable, it can't be used as structural material and it is desirable to joining metal which is full of toughness, but, according as the ceramic/metal joint is executed at high temperature, the joint residual stress develops near the joint sides in the process of cooling the high temperature down to the suitable temperature due to difference of the thermal expansion coefficient between ceramic and metal, and the joint residualstress lowers the fracture strength. In this study, to ensure security and improvement of bending strength, 1 studies on see distribution shape of residual stress according to high thermal cycle, and the influnence of theraml cycle and distribution shape of residual stess on joint-strength.

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적층판 결합공정의 불확정성을 고려한 강건최적설계 (A Study on Robust Design Optimization of Layered Plates Bonding Process Considering Uncertainties)

  • 최주호;이우혁;윤병동
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2006년도 정기 학술대회 논문집
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    • pp.836-840
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    • 2006
  • Design optimization of layered plates bonding process is conducted to achieve high product quality by considering uncertainties in a manufacturing process. During the cooling process of the sequential sub-processes, different thermal expansion coefficients lead to residual stress and displacement. thus resulting in defects on the surface of the adherent. So robust process optimization is performed to minimize the residual stress mean and variation of the assembly while constraining the distortion as well as the instantaneous maximum stress to the allowable limits. In robust process optimization, the dimension reduction (DR) method is employed to quantify both reliability and quality of the layered plate bonding. Using this method. the average and standard deviation is estimated. Response surface is constructed using the statistical data obtained by the DRM for robust objectives and constraints. from which the optimum solution is obtained.

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냉매충전량이 모세관 팽창장치를 가진 공기조화기의 성능에 미치는 영향 (The Effects of the Refrigerant Charge on the Performance of an Air Conditioner with Capillary Tube Expansions)

  • 최은수;김종배
    • 설비공학논문집
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    • 제14권5호
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    • pp.359-364
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    • 2002
  • A popular type of residential air conditioner is the split system which has two separate units: indoor and outdoor units During field installation of the split system, the potential exists for not setting the charge exactly to the manufacturer´s specifications. The objective of this study is to investigate the effects of the refrigerant charge on the performance of the air conditioner. An air conditioner with capillary tube expansions was tested for various refrigerant charges. The results indicated that the more charge resulted in the more flowrate of the refrigerant. The flowrate of the refrigerant was one of the most important factors to understand the e(sects of the charge on the performance of the air conditioner with capillary tube expansions. Under-charge results in wide region of superheated vapor of the refrigerant in the evaporator, while over-charge results in high temperature of the liquid refrigerant in the evaporator.

제강슬래그 잔골재를 사용한 모르타르 특성 (Properties of Mortar Using Steel Slag Fine Aggregate)

  • 조성현;한기석;박성우;권기주;오상윤;김진만
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.217-222
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    • 2003
  • The steel slag, a by-product which is produced during the manufacture of steel by refining pig iron, is mainly used as road materials after aging it. It is necessary to age steel slag for long time in air because the reaction with water and free-CaO in steel slag could make the expansion of volume. This problem prevents steel slag from being used as aggregate for concrete. But steel slag used in this study was controled by an air-jet method which rapidly cools substance melted at a high temperature. Rapid cooling prevents from generation of free-CaO in steel slag. In this study, properties of steel slag manufactured by air-jet method and mortar used it were investigated. As results of this study, free-CaO contents were controled under 1%. Mortar used this steel slag demanded to lower water contents, higher compressive strength and lower drying shrinkage than the basic mortar in the same condition.

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자동차용 head lamp의 수밀원인 분석 (Failure analysis on the phenomenon of water condensing of automotive head lamp assembly)

  • 조영진;전종수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1349-1354
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    • 2008
  • In this study, we try to find the root cause of water condensing failures in a headlamp using chemical and mechanical analysis. Through the surface inspection by OM, SEM and CT, it was found that water infiltrate into the headlamp through hotmelt adhesive debonding part caused by adhesion force degradation and poor quality. IR spectra shows that adhesion force degradation are characterized by increase of some functional group(1742, 1710, 1649, 1016). Through the ESPI measurement, it is turned out that bonding structural change by thermal expansion and degradation of adhesive can be the cause of void generation. So it is recommended that cooling passage and the bonding part should be redesigned to give a guarantee of less thermal stress and high adhesion quality.

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9% Ni강의 GMA 및 SA 용접부 변형 예측 (A Study on the Prediction of the Welding Distortion for GMA and SA weldment of 9% Ni Steel)

  • 이희태;김하근;김경규
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.26-28
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    • 2005
  • The purpose of this study is to evaluate the behavior of the welding distortion of the 9% Ni steel weldment involving the martensitic phase transformation. In order to do it, an uncoupled thermal-mechanical finite element (FE) model was developed to evaluate the effect of the phase transformation on the distortion for the weldment. High speed quenching dilatometer tests were employed to define the variations of the coefficient of thermal expansion (CTE) with the fraction of the martensitic phase transformation, which strongly depends on the cooling speed after welding. Comprehensive experiments for the welding distortion of the weldment with reference to welding heat input were employed to verify the FE model.

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보조 흡입구가 장착된 왕복동 압축기의 성능 분석 (Performance of a Reciprocating Compressor Equipped with Auxiliary Port)

  • 이용호;김현진
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.163-170
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    • 2008
  • Auxiliary port which had been known to be used to reduce the expansion loss of a refrigeration system was applied to a R134a reciprocating compressor in a household refrigerator cycle with an intention of improving the compressor performance. Effects of the auxiliary port on the compressor performance was investigated by a computer simulation program. When a simple hole was made on the side wall of the cylinder as an auxiliary port and surrounding gas inside the compressor shell was assumed to be drawn into the cylinder through the hole, maximum COP improvement of 1.66% was obtained. With auxiliary port equipped with a plate type of check valve, maximum COP was raised to be 1.99%. COP improvement was more distinctive with decreasing the discharge pressure; COP improvement was 5% with discharge pressure of 7 bar.

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레일의 제조공정에서 비금속 개재물에 의한 레일의 잔류응력 해석 (Analysis of the Residual Stress Produced by non-metallic Inclusions during Rail Manufacturing Process)

  • 구병춘;정우현;이희성;서정원
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 춘계학술대회 논문집
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    • pp.352-357
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    • 1999
  • During the cooling process of rail, residual stresses are produced due to the difference of the coefficients of thermal expansion between rail and inhomogeneous non-metallic inclusions such as sulphides and oxides. A micro-mechanical approach is used to obtain the stresses in the inclusions and matrix, After obtaining the stress of an elliptical inhomogeneous inclusion in an infinite domain, average stresses of randomly distributed spherical inclusions are obtained by use of Mori-Tanaka's self consistent method. The magnitude of the calculated residual stress is near to the yield stress of the matrix in case of the spherical inclusions.

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Alumina/SiC 나노복합재료에서의 잔류 열응력 완화거동에 관한 연구 (Thermal Residual Stress Relaxation Behavior of Alumina/SiC Nanocomposites)

  • Choa, Y.H.;Niihara, K.;Ohji, T.;Singh, J.P.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2002년도 춘계학술강연 및 발표대회
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    • pp.11-11
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    • 2002
  • Plastic deformation was observed by TEM around the intragranular SiC particles in the $Al_2O_3$ matrix for $Al_2O_3/SiC$ nanocomposite system. The dislocations are generated at selected planes and there is a tendency for the dislocations to form a subgrain boundary structure with low-angel grain boundaries and networks. In this study, dislocation generated in the $Al_2O_3$ matrix during cooling down from sintering temperatures by the highly localized thermal stresses within and/or around SiC particles caused from the thermal expansion mismatch between $Al_2O_3$ matrix and SiC particle was observed. In monolithic $Al_2O_3$ and $Al_2O_3/SiC$ microcomposite system. These phenomena is closely related to the plastic relaxation of the elastic stress and strain energy associated with both thermal misfitting inclusions and creep behaviors. The plastic relaxation behavior was explained by combination of yield stress and internal stress.

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Zn-Ti-Ni-O 반도성 세라믹스의 PTCR 현상 (The PTCR Effect of Semiconducting Zn-Ti-Ni-O Ceramics)

  • 고일영;최승철;김환
    • 한국세라믹학회지
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    • 제30권8호
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    • pp.609-614
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    • 1993
  • Semiconducting Zn-Ti-Ni-O and Zn-Ti-O system were investigated. The specimens sintered at the temperature between 125$0^{\circ}C$ and 145$0^{\circ}C$ exhibited PTCR effect between -5$0^{\circ}C$ and 35$0^{\circ}C$ with resistivity ration exceeding three decades. Semiconducting Zn-Ti-Ni-O is consisted of two phases, one is n-type ZnO and the other is p-type spinel structure. The mechanism of PTCR effect was explained in relation to the piezoelectric property of ZnO and the residual stress caused by thermal expansion difference between two phases during cooling process.

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