• Journal of Advanced Marine Engineering and Technology
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• v.29 no.3
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• pp.275-280
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• 2005

Recently there has been a growing interest in the design and manufacturing of the muffler tube due to the strict environment regulations, A muffler is an important part used to reduce noise and to purify exhaust gas in cars and heavy equipment. The shape of the muffler tube and the number of the tube hole has been made variously according to the weight and function of the car. The perforating technique of the muffler tube has a great influence on the manufacturing cost. In this study, metal forming analysis has been carried out to investigate the perforating process for the muffler tube and predict an optimal forming conditions of the muffler tube, Also its simulation results by the finite element method were reflected to the die design and the manufacturing system for the muffler tube. The perforating process is performed in the longitudinal direction of the tube. According to the simulation results, when the shear angle of punch was similar to the tube curvature, the optimal shape was obtained. Also when the clearance of die was 0.2mm, the burr was minimized and optimal shear section was obtained.

• International Journal of Automotive Technology
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• v.8 no.5
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• pp.575-581
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• 2007

As current and future automobile emission regulations become more stringent, the research on flow distribution for an exhaust manifold and close-coupled catalyst(CCC) has become an interesting and remarkable subjects. The design of a CCC and exhaust manifold is a formidable task due to the complexity of the flow distribution caused by the pulsating flows from piston motion and engine combustion. Transient flow at the exhaust manifold can be analyzed with various computational fluid dynamics(CFD) tools. However, the results of such simulations must be verified with appropriate experimental data from real engine operating condition. In this study, an experimental approach was performed to investigate the flow distribution of exhaust gases for conventional cast types and stainless steel bending types of a four-cylinder engine. The pressure distribution of each exhaust sub-component was measured using a simulated dynamic flow bench and five-hole pitot probe. Moreover, using the results of the pitot tube measurement at the exit of the CCC, the flow distribution for two types of manifolds(cast type and bending type) was compared in terms of flow uniformity. Based on these experimental techniques, this study can be highly applicable to the design and optimization of exhaust for the better use of catalytic converters to meet the PZEV emission regulation.

• Solar Energy
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• v.12 no.3
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• pp.47-59
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• 1992

In the concentric tube type recuperator, which is the most typical type of radiation recuperator, installed on the exhaust-secion of industrial furnace, air flows between the adiabatic outer tube and the inner tube in which exhausted gas flows with high temperature. The waste heat of the exhausted gas is transferred to the inner tube, and transferred from the inner tube to the flowing air. The heat transfer by radiation In the concentric tube type recuperator is modeled using spherical harmonics approximation, namely, P-N method and numerically analyzed considering the effect of dynamic flow field. The results are compared with the existing empirical data. In addition, a theoretical method is presented for the analysis of the heat transfer characteristics of a recuperator with a reradiator installed in the inner tube, which causes re-radiant in the inner tube, and the characteristics of the recuperator is analyszed and defined.

• Transactions of Materials Processing
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• v.9 no.3
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• pp.249-256
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• 2000

Tube hydroforming is recently drawing attention of automotive industries due to its seberal advantages over conventional methods. It can produce wide range of products such as subframes, engine cradles, and exhaust manifolds with cheaper production cost by reducing overall number of processes. Tube hydroforming process is divided into prebending process and hydroforming process. Tube bending ins an important factor of the hydroforming process to enable the tube to be placed in the die cavity. This paper presents the theoretical analysis and the simulation results of the tube bending process. With some assumptions, approximate equations are derived to predict the thickness distribution on the cross section and the spring back of the bent tube. Bending simulations are carried out and compared to the analytical and experimental results.

• Journal of Advanced Marine Engineering and Technology
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• v.22 no.3
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• pp.362-370
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• 1998

Absorption systems require a heat source for working but they have a great merit in that relatively low-temperature and low-quality types of thermal energy such as solar heat and exhaust heat can be effectively utilized as heat source. However details research related to absorbers which have a great effect on performances has been rarely done and thus there has been a strong hope for positive developments to improve their efficiencies. This paper describes absorption experiments made with different inside tube diameters and shapes. The purpose of this study is to acquire basic knowledge about heat and mass transfer in a falling film type absorber with vertical inner tubes. Heat and mass transfer were measured for water vapor absorption into a water/LiBr solution flowing down an absorber of vertical inner tubes. As a result absorption acceleration tube compares bare tube and heat transfer improved by order of insert spring tube corrugated tube grooved tube. And the acceleration that is good provided in inserting spring tube for both sides of heat and mass transfer.

• Transactions of Materials Processing
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• v.9 no.6
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• pp.644-652
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• 2000

Tube hydroforming is recently drawing attention of automotive industries due to its several advantages over conventional methods. It can produce wide range of products such as subframes, engine cradles, and exhaust manifolds with cheaper production cost by reducing overall number of processes. h successful tube hydroforming depends on the reasonable combination of the internal pressure and axial load at the tube ends. This paper deals with the optimal process design of hydroforming process using the genetic algorithm and neural network. An optimization technique is used in order to minimize the tube thickness variation by determining the optimal loading path in the tube expansion forming and the tube T-shape forming process.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.4
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• pp.1192-1196
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• 2010

As the space for installation of automotive exhaust system is limited, the space should be optimized with relation to the endurance and shape of the system. Geometric nonlinear analysis was used and deflection of bellows was assumed 6mm. Obtained results are as follows; (1) The Von-Mises stress of bellows is increased with increase of thickness or radius of bellows linearly. (2) As the principal stress varies according to the radius of convolution, it is necessary to decide the optimal radius of convolution.

• Journal of Energy Engineering
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• v.22 no.4
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• pp.413-419
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• 2013

The present study used the MILD combustor, which has coaxial cylindrical tube. The outside tube of the MILD combustor corresponds to the exhaust gas passage and the inner side tube is the furnace passage. A numerical analysis was accomplished to elucidate the characteristics of exhaust gas entrainment toward the inner furnace with the changes of venturi nozzle geometrical parameters, nozzle position, nozzle gap between high pressure air nozzle and venturi nozzle, and with the change of high pressure nozzle inlet velocity. The entrainment flow rate for the case with the high pressure air nozzle attached at the exhaust gas wall has relatively small change with the change of nozzle gap. That for the case with the high pressure air nozzle exposed to the exhaust gas has monotonically increase with the change of nozzle gap. The flow rate ratio of entrainment flow rate has considerably increase tendency with relatively lower air inlet velocity, on the other hand, that with relatively higher air inlet velocity could be seen relatively small increase.

• Journal of Korean Society of Environmental Engineers
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• v.34 no.2
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• pp.103-108
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• 2012

A MILD (Moderate and Intense Low oxygen Dilution) combustor decreases NOx formation effectively during the combustion process and NOx formation is affected significantly by the exhaust gas entrainment rate toward fuel and air. The present study focused on the new MILD combustor, which has coaxial cylindrical tube. The outside tube of the new MILD combustor corresponds to the exhaust gas passage and the inner side tube is the furnace passage. The connection pipe is set between the outer side and the inner side tubes and coaxial air nozzle is inserted at the center of the connection pipe. A numerical analysis is accomplished to elucidate the characteristics of exhaust gas entrainment toward the inner furnace with the changes of air nozzle exit velocity, nozzle diameter, nozzle exit position and exhaust gas side pressure. The entrainment rate is proportional to the square root of air nozzle exit velocity and negatively proportional to the pressure difference between the exhaust gas side and furnace side pressures. The effect of air nozzle exit position is not considerable on the exhaust gas entrainment.

• Journal of Power System Engineering
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• v.3 no.4
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• pp.51-56
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• 1999

The ultrasonic method, which is well known as nondestructive test method, is widely used to evaluate the material damage due to degradation. However, this method is just used for measuring the crack size and the thickness loss of the tube. The purpose of this study is to investigate the applicability of the ultrasonic technique for the evaluation of marine diesel engine exhaust valve and to suggest the correlations between the ultrasonic characteristics and valve degradation. From the evaluation of the results obtained, the technique of using the ultrasonic property was founds to be a efficient method to evaluate the degree of marine diesel engine exhaust valve by nondestructive test.