• Title/Summary/Keyword: Exhaust Efficiency

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Design of local exhaust ventilation for preventive maintenance in semiconductor fabrication industry using CFD (전산유체역학을 이용한 반도체 제조공정의 PM 전용 후드 설계 연구)

  • Hong, Jwaryung;Koo, Jae-Han;Park, Chang-Sup;Choi, Kwang-Min
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.29 no.2
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    • pp.208-216
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    • 2019
  • Objective: The aim of this study is to control residual chemicals or by-products generated in chambers during preventive maintenance (PM) in the semiconductor manufacturing industry. We designed local exhaust ventilation using computational fluid dynamics (CFD). Methods: The air flow characteristics and capture efficiency between rectangular and slot hoods were compared numerically. The software Fluent 18.1 was used to estimate uniform velocity distribution and capture efficiency for contaminants. A metal from group 15 in the periodic table was released at the bottom of the chamber to simulate emissions. Results: The slot hood had a higher capture efficiency than a rectangular hood under the same conditions because the slot hood provided uniform air flow and higher face velocity. Also, there was no rotating swirl in the plenum for slot, that is why slot had better efficiency than rectangular even though they had similar face velocity. With less than 10 slots, the capture efficiencies for contaminants were nearly 95%. The optimum conditions for a hood to achieve high efficiency was 8 to 10 slots and a face velocity over 1 m/s. Conclusions: Well-designed ventilation systems must consider both efficiency and convenience. For this study, a slot hood that had high capture efficiency and no work disturbance was designed. This will contribute to protection of the worker's health in a PM area and other areas as well. Also, this study confirms the possibility of the application CFD in the semiconductor fabrication industry.

Thermodynamic Analysis on Organic Rankine Cycle Using Exhaust Gas of the Chimney in a Resource Recovery Facility (폐기물 소각시설 굴뚝의 배기가스를 이용한 유기랭킨사이클 시스템의 열역학적 해석)

  • Kim, Sunhee;Sung, Taehong;Kim, Kyung Chun
    • Journal of the Korean Institute of Gas
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    • v.21 no.5
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    • pp.27-35
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    • 2017
  • The amount and quality of waste heat from a resource recovery facility were measured. The temperature of exhaust gas was $176.6^{\circ}C$ and the amount of that was 13.8 kg/s. This research designed a waste heat recovery system whose working fluid is R-245fa. It simulated three study cases as follows. In simulation of a basic ORC system, the turbine power output and thermal efficiency were respectively 96.56 kW, 14.3%. In simulation of a superheater connection, 0.09% of efficiency could be improved due to the increase of enthalpy by overheating of working fluid, but the obtained output was decreased with 16.58kW because of the decrease of working fluid mass. In simulation of a process heater connection, efficiency was increased up to 38.51%.

Characteristics of Combustion and Thermal Efficiency for Premixed Flat Plate Burner Using a Porous Media (다공성 소재 종류에 따른 예혼합 평판버너의 연소 및 열효율 특성에 관한 연구)

  • Kum, Sungmin;Yu, Byeonghun;Lee, Chang-Eon;Lee, Seungro
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.385-392
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    • 2012
  • The purpose of this study is investigated on the combustion and the thermal characteristics of porous media burners which are many using for a condensing boiler recently. In addition, results of this study will be used the fundamental information to decide the burner type which will be applied to the future development of EGR(Exhaust gas recirculation) condensing boiler. Two flat type of burners made of a the metal fiber(MF) and the ceramic(CM) were selected and examined, experimentally. As experimental results, the emitted CO concentration of CM was higher than that of MF. However, the NO concentration of MF was higher than that of CM. The efficiencies of both burners were increased as increasing the burner capacity. While the efficiency of MF was higher than that of CM, regardless of the burner capacity. In the experimental range, MF is appropriated for the burner material and 0.8 of equivalence ratio is an optimal operation condition, regarding of the proportional control, the thermal efficiency and emitted NO and CO concentration based on the regulations of KS B standard and EN 677 standard.

Development of a Scrubber Wastewater Cleaning System to Improve Odor Removal Efficiency (악취저감 향상을 위한 스크러버 세정수 처리 시스템 개발연구)

  • Chung, Gu-Hoi;Im, Moon-Soon;Kim, Youn-Soo;Kim, Duk-Hyun
    • Clean Technology
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    • v.23 no.1
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    • pp.34-41
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    • 2017
  • The scrubber wastewater should be replaced frequently to maintain efficiency. Most chemical companies consign scrubber wastewater, because there are no wastewater treatment facilities. So scrubber wastewater is not frequently replaced because of high treatment cost. For this reason, the most scrubber exhaust gas exceeds the odor emission limit or has a phenomenon that the odor intensity of exhaust gas becomes higher. Therefore we have developed a scrubber wastewater cleaning system consisting of filtration and adsorption processes. The scrubber wastewater cleaning system was applied two chemical companies. We evaluated the water quality and odor reduction effect before and after system application. As a result, scrubber wastewater quality improved by 50% or more, odor reduction efficiency of scrubber exhaust gas improved by 20% or more. And the total operating costs of the scrubber could be reduced by 40% or more.

The Study of fire Driven flow and Smoke Exhaust Efficiency for PSD Installation Subway Station (PSD 설치역사의 화재유동 및 배연 효율 연구)

  • Jang, Yong-Jun;Lee, Chang-Hyun;Kim, Hag-Beom;Kim, Jin-Ho
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1054-1061
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    • 2009
  • This research was performed with emphasis on fire driven flow behavior and smoke exhaust efficiency which depend on the presence of PSD which are being installed domestically and overseas. For simulation, Jung-ang-ro station of Dae-gu subway station was chosen as model, and fire driven flow analysis was performed by using FDS as flow analysis code. Since many calculation time are required for calculation due to increase in the number of grid as the entire station is modeled, simulation was conducted in parallel processing technique. The fire driven flow analysis was analyzed case by case with composing fire scenario to compare fire driven flow and smoke exhaust efficiency changes depending on the presence of PSD. For fire scale, fire strength of 10MW was studied by referring to NFPA-l30. The calculation results were analyzed with focus on passenger safety by referring to NFPA-130.

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An experimental study on emission control of HC and CO due to oxidizing catalyst (산화촉매에 의한 자동차 배출가스중 HC 및 CO의 정화에 관한 실험적 연구)

  • 한영출;최규훈
    • Journal of the korean Society of Automotive Engineers
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    • v.3 no.1
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    • pp.46-53
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    • 1981
  • This paper describes emission control of hydrocarbon and carbon-monoxide due to oxidizing catalyst. The experiment was performed on a precious metal pelleted catalyst(Pt). The factors of the efficiency for purification due to oxidizing catalyst are space velocity, temperature, composition of exhaust gas and supplementary air. The experiment was carried out to control the factors of efficiency for purification. The results of experimental study show that temperature of catalytic converter, supplementary air and space velocity affected the efficiency for purification of hydrocarbon and carbon monoxide.

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Derivation of Design Parameter for Heat Regenerator with Spherical Particles (구형축열체를 이용한 축열기의 설계인자도출)

  • Cho, Han-Chang;Cho, Kil-Won;Lee, Yong-Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1412-1419
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    • 2003
  • Heat regenerator occupied by regenerative materials improves thermal efficiency of combustion system through the recovery of sensible heat of exhaust gases. By using one-dimensional two-phase fluid dynamics model, the unsteady thermal flow of regenerator with spherical particles, was numerically analyzed to evaluate the heat transfer and pressure losses and to derive the design parameter for heat regenerator. It is confirmed that the computational results, such as air preheat temperature, exhausted gases outlet temperature, and pressure losses, agreed well with the experimental data. The thermal flow in heat regenerator varies with porosity, configuration of regenerator and diameter of regenerative particle. As the gas velocity increases with decreasing the cross-sectional area of the regenerator, the heat transfer between gas and particle enhances and pressure losses decrease. As particle diameter decreases, the air is preheated higher and the exhaust gases are cooled lower with the increase of pressure losses. Assuming a given exhaust gases temperature at the regenerator outlet, the regenerator need to be linearly lengthened with inlet Reynolds number of exhaust gases, which is defined as a regenerator design parameter.

An Experimental Study on Thermal Regeneration of Filter Trap by Diesel Engine Performance and Characteristics of Exhaust Pipe (디젤기관의 성능과 배기관 특성에 의한 필터트랩의 열재생에 관한 실험적 연구)

  • 오용석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.50-55
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    • 1999
  • The exhaust emissions from diesel vehicle are known to be harmful to human health and environment. Recently, one of the most environment problems is particulate matter. In this study, through the actual exper iment and heat transfer of exhaust pipe in light duty diesel engine equipped with the ceramic filter trap of throttling type, following results are obtained. 1. In case of light duty diesel engine equipped with ceramic filter trap of throttling type, Power and torque of engine were decreased about 5%, compared with the case without trap system. It means that was not so much effect on base engine performance.2. If the length of exhaust pipe when equipping with ceramic filter trap is suitably controlled, the range of regeneration will be expand much more.3. Particulate matter reduction efficiency of ceramic filter trap system was about 70%-80%, so it was proved a good system to reduce particulate matter.In experiment, test was conducted to estimate engine emission in 2,476cc light duty diesel engine which was equipped with ceramic filter trap.

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An Experimental Study on Characteristics of Temperature Separation in a Vortex Tube for Diesel Engine Exhaust Gas (Vortex Tube의 승용 디젤기관 배기가스 온도 분리특성에 관한 연구)

  • Jung, Young-Chul;Choi, Doo-Seuk;Im, Seok-Yeon;Kim, Hong-Ju;Ryu, Jeong-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.93-98
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    • 2010
  • An object of this study is to confirm the opening amount of the throttle valve that is begun the temperature separation of vortex tube for various engine speed and load condition in a common rail diesel engine. The vortex tube located at downstream of the exhaust manifold is a device separating the incoming exhaust gas to hot and cold stream. To find optimum separation efficiency of vortex tube, the opening amount of throttle valve has been investigated for various engine speed and load conditions. Engine speed was found that the influence of engine speed was dominant compared with that of engine load. As engine speed was increased, the throttle opening amount starting temperature separation was reduced.

Performance Development of Coolant Core for Range Extender Engine Using CFD Simulation (전산유체해석을 통한 RE엔진 냉각수 코어의 성능 개발)

  • Kim, Chang-Su;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.5
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    • pp.2075-2080
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    • 2013
  • A Coolant core for Range Extender engine has been developed using CFD technique. Coolant by-pass has been added to the improved model to reduce temperature near and between exhaust valve. Due to the increased coolant flow-rate both around the second cylinder block and between exhaust valves, improved model shows no significant stagnant flow compared with base model. Finally, the improved model shows improved heat transfer coefficients near exhaust valves, and 5% reduced pressure-drop through the coolant core. Reduced pressure-drop may increase the fuel efficiency by reducing the load of a coolant pump.