• Title/Summary/Keyword: Evaluation of Weldability

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Evaluation of Weldability and Formability of Tailor Welded Blank by Using Upset Weld (업셋 용접 테일러드 블랭크의 용접성 및 성형성 평가)

  • 민경복;장진호;강성수
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.57-64
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    • 1999
  • The press formability analysis of welding parts was studied in the current work by the tailor welded blank. As the body panel is used in the press forming of welding parts by a weld method of the tailor welded blank, the following conditions are demanded: 1) The strength of welding parts must be the higher than base metals. 2) After the welding, severe welding deformatins must be avoided. 3) The press formability of welding parts is similar to that of many base metals. 4) The productibility of a welding has to be higher. There are many welding methods satisfying these conditions, but the purpose of this study is to inbestigate the upset weldability and formability of the material (SPCC). SPCC steel sheet showed good weldability and formability under some welding conditions. The experimental results were discussed by the evaluation of the results obtained from tensile tests, hardness tests, micro-structures and Erichsen cup test was a little lower than that of parent material.

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Evaluation of Weldability on the Resistance Spot Welding of DP60 Steels for Automotive Chassis (자동차 새시용 DP60강 인버터 DC 저항 점용접의 용접성 평가)

  • Kim, I.J.;Oh, I.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.143-148
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    • 2011
  • This study analyzes the resistance spot weldability of DP60 steels. To analyze the resistance spot weldability of DP60 steels, tensile strength test and macro-section test were conducted for the resistance spot welds. Acceptable welding conditions were determined as a function of the resistance spot welding process parameters such as electrode force, welding time, and welding current. The lower limit of the welding lobe was the minimum shear tension strength for 590MPa-grade steel while the upper limit was determined whether or not expulsion was detected.

Study on Flash Weldability and Formability in Steel Sheets by Tailor Welded Blank (소재접합 일체성형 판재의 플래시 용접성과 성형성에 관한 연구)

  • Choe, Mun-Il;Min, Gyeong-Bok;Gang, Seong-Su
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.400-406
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    • 1998
  • The press formability analysis of welding parts was studied in the current work by the tailor welded blank. The press formability was tested by means of the flash weldability and the formability for two kinds of materials (SPCC & S35C). The results indicate that SPCC & S35C steel sheets showed good weldability and formability after an optimum welding conditions. The independent operation variables were characterized by strength of welding parts, deformation after the welding, press formability of welding parts and productibility of welding. The weldability and the quality of welding parts of the flashed SPCC steel sheet was superior to those of the S35C steel sheet, since a higher carbon content in steel sheet led to a higher hardness. The experimental results were discussed by the evaluation of the results obtained from tensile test, hardness test, micro-structure and V bending test.

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Evaluation of the Laser Weldability of Inconel 713C alloy (인코넬 713C 합금의 레이저 용접성 평가)

  • Kang, Minjung;Kim, Cheolhee;Kim, Young-Min
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.68-73
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    • 2017
  • During welding of Ni based superalloy, hot cracking was usually happen in the fusion zone of a weld. In this study, the laser weldability of Inconel 713C alloy for the turbocharger wastegate valve (WGV) was evaluated with various welding conditions, such as laser power, welding speed, shielding gas. Welding conditions were optimized by bead-on-plate (BOP) and butt joint welding. For the evaluation of laser weldability, bead shapes and weld microstructures were investigated and tensile test was conducted. The fracture surfaces were investigated for the understanding the cause of the fracture.

A Study on the Characteristics of Galvalume Sheet (55%A1-43.4%Zn-1.6%Si) (55% A1 - 43.4% Zn - 1.6% Si 합금도금 강판의 특성에 관한 연구)

  • 김순경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.310-315
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    • 1997
  • An extensive corrosion study was initiated by galvalume steel sheet manufacturing company to clarify the corrosion behavior of zinc and zinc and zinc-alloy coated automotive sheet steel in out panel and electrical application. Since the early 1980's the use of zinc and aluminum alloy coated steel for vehicular corrosion protection has increased drastically. This paper describes the evaluation of formability, weldability and painted corrosion performance of galvalume steel sheet. This paper presents an overview of the program and some initial test results on the weldability, lifetime of the electrode tip shape of the spot welding and corrosion protection. Galvalume steel sheet improved corrosion performance and spot weldability of galvalume steel has no problem for the variation of welding current. And tip lifetime was changed according to the influence of shape.

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A Study on the Characteristics of Gavalume Steel Sheet (갈바륨 강판의 특성에 관한 연구)

  • 김순경
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.74-80
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    • 1998
  • An extensive corrosion study was initiated by galvalume steel sheet manufacturing company to clarify the corrosion behavior of zinc and zinc-alloy coated automotive sheet steel in out panel and electrical application. Since the early 1980's the use of zinc and aluminum alloy coated steel for vehicular corrosion protection has increased drastically. This paper describes the evaluation of formability, weldability and painted corrosion performance of galvalume steel sheet. This paper presents an overview of the program and some initial test results on the weldability, lifetime of the electrode tip shape of the spot welding and corrosion protection. Galvalume steel sheet improved corrosion performance and spot weldability of galvalume steel sheet has no problem for the variation of welding current. And tip lifetime was changed according to the influence of shape.

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A Study on the Welding Characteristics of the Galvalume Steel Sheet (Galvalume 강판의 용접성에 관한 연구)

  • 김민주;김순경;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.642-945
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    • 1995
  • The problem of autobody corrosion has been addressed over the past decade by the increasing use of zinc and zinc alloy costed steels in automotive application. this paper describes the evaluation of formability, weldability and painted corrosion performance of galvalume steel sheet. This paper presents an overview of the program and some initial test results on the weldability, lifetime of the electrode tip shpae of the spot welding and corrosion protection. Galvalume steel sheet improved corrosion performance and spot weldability of galvalume steel has no problem for the variation of welding current. And tip lifetime was changed according to the influence of shape.

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A Study on the Characteristics of the Galvalume Steel Sheet (갈바륨 강판의 특성에 관한 연구)

  • 김순경;김민주;전언찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.78-84
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    • 1998
  • The problem of autobody corrosion has been addressed over the past decade by the increasing use of zinc and zinc alloy coated steels in automotive application. This paper describes the evaluation of formability, weldability and painted corrosion performance of galvalume steel sheet. This paper presents an overview of the program and some initial test results on the weldability, lifetime of the electrode tip shape of the spot welding and corrosion protection. Galvalume steel sheet improved corrosion performance and spot weldability of galvalume steel sheet was not changed under the influence of the variation of welding current. And tip shape has influenced on the lifetime of tip for galvalume steel sheet.

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FE analysis of Extrusion Process and Estimation of welding strength for Micro Multi Cell Tube with Serration (세레이션형 미세 멀티셀 튜브 압출 및 접합강도 평가)

  • Lee Jung Min;Kim Byung Min;Jo Hyung Ho;Kang Chung Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.49-59
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    • 2005
  • This paper describes a development of the extrusion process and estimation of the weldability for multi cell tubes used to cooling system of automobiles. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness in welded part and in the others. Finally, the pattern of the mandrel defection is investigated according to shapes of the porthole and/or chamber.

An Evaluation of the Weldability Characteristics on the 4 Lap Spot Welded Joint of Structural Steel Sheets in Automobile (자동차용 강판의 4겹 다층 점용접물의 용접특성 평가)

  • Kim, Hoi-Hyun;Kim, Seong-Su;Baek, Seung-Se;Kwon, Il-Hyun;Yang, Seong-Mo;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.314-318
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    • 2004
  • This research is conducted to investigate weldability characteristics with various welding conditions on the 4 lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to evaluate the weldability and the optimum welding conditions. The welding current and the welding time have a greatly affect to the tensile-shear strength compared to the electrode force. It was found that the indentation depth has a relatively close relationship with the expulsion occurrence. The optimum welding conditions were proposed for the 4 lap spot welded joint.

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