• 제목/요약/키워드: Eutectic Point

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이원계 Co-C 공정계 온도 고정점의 특성 (Phase transition features of binary Co-C eutectic temperature fixed-point)

  • 김용규;양인석;감기술
    • 센서학회지
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    • 제14권6호
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    • pp.381-386
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    • 2005
  • A Co-C eutectic cell for thermocouple calibration was manufactured and tested to investigate its phase transition characteristics using Type B thermocouples. It was observed that the freezing plateaus were flatter than those of melting, but the melting points were closer to the true transition temperature than the freezing points. The expanded uncertainty of melting temperature was calculated not to exceed $0.2^{\circ}C$ (k = 2). Based on the observed results, the melting process is recommended for the calibration of thermocouples.

용접부 응고균열 발생 및 제어 (Solidification Cracking in Welds and its Control)

  • 윤종원
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.22-22
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    • 2010
  • 주물과 용접에서 응고 과정에서 수지상간 또는 세포상간 영역에서 최종적으로 응고하는 저융점 공정 조성의 상이 응고균열의 발생에 직접적으로 영향을 미친다. 작은 량의 공정조성의 액상 필름이 응고된 고상과 고상 사이에 존재하게 되면 이 영역에서 생성되는 불연속부는 응고균열로 남게 된다. 이러한 공정조성 액상의 유동성이 좋고 충분한 부피로 존재한다면 응력과 부피수축등으로 생성된 수지상간, 또는 세포상강 영역에서 생성된 불연속부로 용이하게 유동하여 불연속부를 충진하게 된다. 따라서 발생한 응고균열이 치유되는 효과를 얻을 수 있다. 반면에 공정조상의 상이 전혀 존재하지 않는 순금속 응고의 경우에는 최종 응고 단계에 액상 필름이 존재하지 않게 되어 고상과 고상의 인터로킹이 가능하게 되어 균열 발생 가능성이 희박하다. 따라서 응고균열 발생을 제어할 수 있는 효과적인 방법은 용탕이나 용접금속의 조성을 공정 조성에 가깝게 제어하는 것이다.

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공정복합재료의 일방향응고시 용질편석에 미치는 자연대류의 영향 (Effects of Natural Convection on Macrosegregation of Directionally Solidified Off-Eutectic Composites)

  • 김기배;윤의박
    • 한국재료학회지
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    • 제5권1호
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    • pp.123-131
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    • 1995
  • 비공정조성 공정복합재료의 일방향응고시 나타나는 액상내의 자연대류가 응고후 공정복합재료의 조성에 미치는 영향을 조사하였다. 이를 위해 Al-Cu합금을 선택하여 액상내에서 발생되는 애류의 형태를 변화시키기 위하여 상향 및 하향 일방향응고를 실시하여 각 응고조건에 따른 공정복합재료의 Cu 용질농도를 측정하였으며, 일방향응고 중에 급냉응고하여 고액계면 전방의 용질농도분포와 열분석을 통해 온도분포를 실측하였다. 그 결과로 비공정조성 공정복합재료의 일방향응고시 나타나는 대류는 공정복합재료의 용질편석에 커다란 영향을 주었으며, 고액계면 전방에서 thermal convection과 solutal convection이 모두 발생하는 하향 일방향응고된 아공정 Al-Cu합금에서 용질편석이 가장 크게 나타났다. 과공정 Al-Cu합금에서 상향 일방향응고한 경우가 하향 일방향응고한 경우보다도 용질편석이 증가한 것으로 나타났다. 이것은 본 연구조건에서는 solutal convection이 thermal convection보다 용질편석에 더 커다란 영향을 주는 것으로 생각되었다. 공정복합조직으로 성장시 고액계면은 평활계면으로 성장하였으며, 고액계면에서 액상 쪽의 용질농도는 아공정이나 과공정합금에 관계없이 공정조성의 용질농도를 가지며, 고액계면에서의 온도는 커다란 과냉도 없이 거의 공정온도 부근이었다.

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Fe-C 공정 온도 고정점의 용융 특성에 대한 연구 (Study on the melting characteristics of the Fe-C eutectic temperature fixed-point)

  • 김용규;양인석;감기술
    • 센서학회지
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    • 제15권4호
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    • pp.257-262
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    • 2006
  • A Fe-C eutectic cell for thermocouple calibration was manufactured and tested to investigate its phase transition characteristics in the thermocouple thermometry. It was observed that the freezing plateaus were strongly affected by the freeze-inducing temperature $T_{f}$. In case of the melting process, the melting plateau was influenced by the previous thermal history. As $T_{f}$. in the previous freezing was lower, the melting plateau became lower with a temperature dependence as small as $-0.0015^{\circ}C/^{\circ}C$. Therefore, it was found that the freeze-inducing temperature should be fixed to obtain a reproducible phase transition temperature in the melting. After fixing $T_{f}$, the melting process was examined and it was found that long and flat melting plateau was obtained within a reproducibility of about ${\pm}0.01^{\circ}C$. Based on the observed results, it was recommended that Fe-C eutectic temperature be best realized for the melting process with a melt-inducing temperature of $+3^{\circ}C$ above the expected liquidus temperature after freezing at $-5^{\circ}C$ below the solidus temperature.

열처리에 따른 메탈베어링용 Al-Sn 합금의 미세조직 제어 (Microstructural Control of Al-Sn Metal Bearing Alloy with Heat Treatment)

  • 김진수;박태은;한춘봉;손광석;김동규
    • 한국주조공학회지
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    • 제29권1호
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    • pp.45-51
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    • 2009
  • Conventionally, Al-Sn bearing manufacturing involves casting the Al-Sn alloy and roll-bonding to a steel backing strip. This article will describe the microstructural control of Al-Sn metal bearing alloy following heat treatment. When the pure aluminum rod dipped in the melt of tin maintained below the melting point of aluminum, the melting of aluminum was accelerated with penetration of tin along the grain boundary of aluminum. The length of plate-shaped eutectic tin was decreased with heat treatment time. With even longer heat treatment time over 1 hour the length of eutectic tin didn't decrease any more, while resulting in coarsening of aluminum matrix. Exuded liquid of eutectic tin was formed at the surface of Al-Sn alloy after heat treatment even at below eutectic temperature.

The Growth of Fatigue Cracks in Eutectic Solders

  • Lee, Seong-Min
    • 한국재료학회지
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    • 제6권6호
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    • pp.561-567
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    • 1996
  • The grain size effect on grain boyndary cracking in Pb-Sn eutectic during isothermal fatigue was investigated. Fatigue experiments were confined to two conditions : (1) 0.4% total strain range(approximetely 0.2% plastic strain range), 1.67$\times$10$^{-3}$/s frequency; and (2) 1.5% total strain rante(approximately 1.2% plastic strain range), 8.33$\times$10$^{-4}$/s frequency. Fatigue specimens were cross-sectioned to monitor the depth of crack growth continuosly and then, the maximum crack depths in units of the number of boundaries were plotted as functions of number of cycles for these two different strain ranges. The results revealed that the rate of crack growth(per cycle at fixed rate of crosshead motion) can be expressed as dc/dN=($\Delta$$\varepsilon$$_p$)$^n$c where n is typically 2, c is the crack length, $\Delta$$\varepsilon$$_p$ is the plastic strain range, and A is a "constant" that depends on whether the crack is deeper or shallower than its first triple point of the grain boundary, A decrdases by about a factor of three after the crack hits the first triple point, indecating that the fatigue crack is trapped at the triple point of the grain boundaries.

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Development of Titanium-based Brazing Filler Metals with Low-melting-point

  • Onzawa, T.;Iiyama, T.
    • International Journal of Korean Welding Society
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    • 제2권2호
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    • pp.14-18
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    • 2002
  • Titanium and titanium alloy are excellent in corrosion resistance and specific intensity, and also in the biocompatibility. On the other hand, the brazing is bonding method of which productivity and reliability are high, when the complicated and precise structure of the thin plate is constructed. However, though conventional titanium-based brazing filler metal was excellent in bond strength and corrosion resistance, it was disadvantageous that metal structure and mechanical property of the base metal deteriorated, since the brazing temperature ( about $1000^{\circ}C$ ) is considerably high. Authors developed new brazing filler metal which added Zr to Ti-Cu (-Ni) alloy which can be brazed at $900^{\circ}C$ or less about 15 years ago. In this paper, the development of more low-melting-point brazing filler metal was tried by the addition of the fourth elements such as Ni, Co, Cr for the Ti-Zr-Cu alloy. As a method for finding the low-melting-point composition, eutectic composition exploration method was used in order to reduce the experiment point. As the result, several kinds of new brazing filler metal such as 37.5Ti-37.5-Zr-25Cu alloy (melting point: $825^{\circ}C$) and 30Ti-43Zr-25Cu-2Cr alloy (melting point: $825^{\circ}C$) was developed. Then, the brazing joint showed the characteristics which were almost equal to the base metal from the result of obtaining metallic structure and strength of joint of brazing joint. However, the brazing filler metal composition of the melting point of $820^{\circ}C$ or less could not be found. Consequentially, it was clarified that the brazing filler metal developed in this study could be practically sufficiently used from results such as metal structure of brazing joint and tensile test of the joint.

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DEVELOPMENT OF TITANIUM-BASED BRAZING FILLER METALS WITH LOW-MELTING-POING

  • Onzawa, Tadao;Tiyama, Takashi
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.539-544
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    • 2002
  • Titanium and titanium alloy are excellent in corrosion resistance and specific intensity, and also in the biocompatibility. On the other hand, the brazing is bonding method of which productivity and reliability are high, when the complicated and precise structure of the thin plate is constructed. However, though conventional titanium-based brazing filler metal was excellent in bond strength and corrosion resistance, it was disadvantageous that metal structure and mechanical property of the base metal deteriorated, since the brazing temperature (about 1000 C) is considerably high. Authors developed new brazing filler metal which added Zr to Ti-Cu (-Ni) alloy which can be brazed at 900 C or less about 15 years ago. In this paper, the development of more low-melting-point brazing filler metal was tried by the addition of the fourth elements such as Ni, Co, Cr for the Ti-Zr-Cu alloy. As a method for finding the low-melting-point composition, eutectic composition exploration method was used in order to reduce the experiment point. As the result, several kinds of new brazing filler metal such as 37.5Ti-37.5-Zr-25Cu alloy (melting point 825 C) and 30Ti-43Zr-25Cu-2Cr alloy (melting point: 825 C) was developed. Then, the brazing joint showed the characteristics which were almost equal to the base metal from the result of obtaining metallic structure and strength of joint of brazing joint. However, the brazing filler metal composition of the melting point of 820 C or less could not be found. Consequentially, it was clarified that the brazing filler metal developed in this study could be practically sufficiently used from results such as metal structure of brazing joint and tensile test of the joint.

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원자로 노심용융물의 성분비 변화가 증기폭발에 미치는 영향 (An Influence of Corium Composition Variations on a Spontaneous Steam Explosion in Severe Accidents in a Nuclear Reactor)

  • 김종환;박익규;홍성완;민병태;송진호;김희동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2041-2046
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    • 2004
  • Recently series of steam explosion experiments have been performed in the TROI facility to identify the influence of corium compositions on the occurrence of a spontaneous steam explosion varying corium melt composition. The compositions of the corium were 0 : 100, 50 : 50, 70 : 30, 80 : 20 and 87 : 13 at weight percent of $UO_2$ to $ZrO_2$, and the mass of the corium was about 10kg. Corium melt at 0 : 100 weight percent (pure zirconia) caused a strong spontaneous steam explosion, and melt at 70 : 30 weight percent(eutectic corium) led to a weak steam spike, while melts at other compositions did not result in spontaneous steam explosions, when they came into contact with 67cm deep water pool at room temperature. It seems that the explosivity of pure zirconia is stronger than that of corium at other compositions and a steam explosion is not likely to occur with corium melts at non-eutectic compositions which are included in mushy zone region.

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Cocrystallization of Poly(1,4-cyclohexylenedimethylene terephthalate-co-hexamethylene terephthalate) Copolymers

  • Jeong, Young-Gyu;Jo, Won-Ho;Lee, Sang-Cheol
    • Macromolecular Research
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    • 제12권5호
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    • pp.459-465
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    • 2004
  • We have synthesized poly(l,4-cyclohexylenedimethylene terephthalate-co-hexamethylene terephthalate) [P(CT-co-HT)] random copolymers having various comonomer contents, from 0 to 100 mol% HT, by melt-condensation and have investigated their crystallization behavior by using differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD). We observed that P(CT-co-HT)s exhibit clear melting and crystallization peaks in their DSC thermograms and sharp diffraction peaks in their WAXD patterns for all of their copolymer compositions as a result of cocrystallization of the CT and HT units, even though the copolymers are statistically random copolymers. When we plotted the melting and crystallization temperatures of P(CT-co-HT)s and the d-spacings of all the reflections against the copolymer composition, we observed a eutectic point at ca. 80 mol% HT, which suggests that a crystal transition occured from a PCT-type crystal to a PHT-type crystal. Both the DSC and WAXD results support the notion that P(CT-co-HT) copolymers undergo an isodimorphic cocrystallization.