• Title/Summary/Keyword: Ethanol dehydration process

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Study on the Effect of Membrane Module Configuration on Pervaporative Performance through Model Simulation (모델모사를 이용한 막모듈 연결 및 배열이 투과증발 막성능에 끼치는 영향에 관한 연구)

  • Yeom, Choong-Kyun;Yoon, Seok-Bok;Park, You-In
    • Membrane Journal
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    • v.18 no.4
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    • pp.294-305
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    • 2008
  • This study was focused on the investigation of the effects of membrane module configuration and the temperature of feed retentate flowing along with module length on membrane performance through model simulation. A simulation model of pervaporative dehydration through membrane module assemble in which a number of unit modules are connected in parallel or in series has been established. In this study, ethanol/water mixture was used as model mixture. Some of permeation parameters in the model were quantified directly from the real dehydration pervaporation of ethanol through a lab-made membrane. By adopting the coefficients determined empirically the simulation model could be of more practical value. The simulation of pervaporation with two basic module configurations, that is, parallel connection and series connection, could present the importance of process parameters such as feed rate, module connection mode, number of stages, and inter-stage heating.

Effect of Cold Adaptation on the Improved Viability of Lactobacillus crispatus KLB46 (Lactobacillus crispatus KLB46의 생균제제화를 위한 저온 전처리시 증지의 효과)

  • 김주현;이석용;장정은;김승철;윤현식;소재성
    • KSBB Journal
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    • v.16 no.6
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    • pp.626-631
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    • 2001
  • Lactobacilli have been considered to play important roles in the health of human vagina. They secrete inhibitory substances to prevent vaginal infection by pathogenic organisms. In a previous study, we have isolated several lactobacilli from Korean woman and one of them (KLB46) was selected and indentified as Lactobacillu crispatus which showed high antimicrobial activity. In this study. cold adaptation prior to subsequent stresses exposure was examined whether L. crispatus KLB46 maintain the viability better than the non-adapted calls under stresses. For pharmaceutical formulation, the lyophilization process is required where stresses such as freezing/thawing and dehydration are routinely applied. Formulated L. crispatus KLB46 can be used for ecological treatment of bacterial vaginosis. The response of cold-adapted cells to other environmental stresses such as acid, heat, ethanol, NaCl, and H$_2$O$_2$ was also examined. The results showed that cold-adapted cells maintained higher survival rate compared with the non-adapted cells (freezing-thawing. 3-folds; dehydration: 3-folds; acid, 3-folds; heat, 10-folds). However, we did net observe any positive effect of cold adaptation on other stresses such as ethanol, NaCl and H$_2$O$_2$. When chloramphenicol was added during cold adaptation, adaptation effect was abolished. This confirms that de novo protein synthesis is necessary during the adaptation process. Moreover, we have identified cold shock protein homolog that codes for a major cold shock protein by PCR amplification using degenerate primers.

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Separation of MeOH/MTBE mixtures through chitosan composite membranes using pervaporation

  • Woo, Dong-Jin;Nam, Sang-Yong;Lee, Young-Moo
    • Proceedings of the Membrane Society of Korea Conference
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    • 1996.04a
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    • pp.62-64
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    • 1996
  • Chitin, which is obtained mainly from the cuticle of a marine crustacean, has recently aroused great interest in its industrial and biomedical applications. Chitosan, deacetylated form of chitin, appears to be more useful for biomedical application and dehydration of aqueous solutions than chitin, since it has both hydroxyl and amino groups that can be modified easily. Amino groups on chitosan reacts with dialdehyde to form a Schiff base and then crosslinked, and can be easily neutralized with sulfuric acid and metal ions. Polyfunctional metal ions can form a metal-polyelectrolyte complexes with chitosan. Membranes used in modules so far working in industrial pervaporation plants are generally of composite type. This composite membrane was prepared by coating a porous polysulfone ultrafiltration membrane support of definite structure with a thin, dense layer of permselective chitosan. To apply industrial scale pervaporation process for dehydration of aqueous ethanol and isopropanol, chitosan composite membranes were prepared and tested at various conditions.

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Pervaporation process simulation for ethanol dehydration (에탄올 탈수를 위한 투과증발 공정 모사)

  • 이규현;유제강;장재화;안승호
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.04a
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    • pp.38-39
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    • 1995
  • 최근 자동차 대체 연료로 가솔린에 10% 무수에탄올이 혼합된 Gasohol 사용에 관한 관심이 고조되고 있으며, 이는 Gasohol이 자동차 배기 가스중의 일산화탄소 및 탄화수소 함유량을 감소시켜 대기 오염을 줄일 수 있기 때문이다. Gasohol에 사용되는 무수에탄올의 농도는 99.5% 이상이어야 하며, 이러한 고순도의 에탄올을 제조하기 위해서는 물과 에탄올의 공비 혼합물(95.6% 에탄올)로부터 공비증류, 분자체 흡착, 투과증발과 같은 분리 조작을 이용하여 물을 제거하는 공정이 필요하다. 현재 에탄올 탈수에는 공비증류가 많이 사용되고 있으나 공비증류는 에너지 사용량이 많을 뿐더러 유독한 Entrainer를 첨가하기 때문에 투과증발과 같은 저 에너지 소비형, 환경친화적인 공정으로의 전환이 이루어지고 있다. 에탄올 탈수용 투과증발 플랜트는 전세계 20여개가 가동되고 있으며, 상업화된 플랜트의 대부분은 독일의 Deutsche Carbone사가 제조한 PVA/PAN 투과증발 복합막을 사용하고 있다. 투과증발 시스템은 물에 대한 친화도가 높은 투과증발막 및 모듈, 기타 분리 구동력을 높여주기 위한 Heater, 진공펌프, 냉각기, 열 교환기 등의 주변 설비로 구성되며, 투과증발 시스템 개발을 위해서는 우수한 막/모듈 제조와 아울러 최적 공정 설계 기술 개발이 필수적이라 하겠다.

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NaY Zeolite Membrane Pervaporation for Dehydration from Ethylacetate Manufacturing Process (에틸아세테이트 생산 공정의 탈수를 위한 NaY 제올라이트 분리막 투과증발)

  • Ahn, Hyoseong;Lee, Hyeryeon;Lee, Yongtaek
    • Korean Chemical Engineering Research
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    • v.43 no.3
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    • pp.366-370
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    • 2005
  • Pervaporation process using a NaY zeolite membrane was applied for separation of water generated in an esterification process as a byproduct. From the binary mixture of water and either ethyl acetate or acetic acid and the ternary mixture of water, ethanol and ethyl acetate which might be present in an esterification reaction for manufacturing ethyl acetate, water was separated by the membrane pervaporation. It was investigated how the operating parameters such as an organic concentration and a temperature affected the permeate flux and the separation factor of water. For the feed mixture of water/ethyl acetate, the total flux and the separation factor of water were observed to be $930-5,000g/m^2/hr$ and 3,700-8,000, respectively. Also it was found for ternary mixtures of water/ethanol/ethyl acetate that the total flux was $1,300-3,900g/m^2/hr$ and the separation factor was 530-1,600. A pervaporation process might be applied in an esterification process since both the total flux and the separation factor of water through the NaY zeolite membrane were shown to be very high.

Optimization of Extraction Conditions for the 6-Shogaol-rich Extract from Ginger (Zingiber officinale Roscoe)

  • Ok, Seon;Jeong, Woo-Sik
    • Preventive Nutrition and Food Science
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    • v.17 no.2
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    • pp.166-171
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    • 2012
  • 6-Shogaol, a dehydrated form of 6-gingerol, is a minor component in ginger (Zingiber officinale Roscoe) and has recently been reported to have more potent bioactivity than 6-gingerol. Based on the thermal instability of gingerols (their dehydration to corresponding shogaols at high temperature), we aimed to develop an optimal process to maximize the 6-shogaol content during ginger extraction by modulating temperature and pH. Fresh gingers were dried under various conditions: freeze-, room temperature (RT)- or convection oven-drying at 60 or $80^{\circ}C$, and extracted by 95% ethanol at RT, 60 or $80^{\circ}C$. The content of 6-shogaol was augmented by increasing both drying and extraction temperatures. The highest production of 6-shogaol was achieved at $80^{\circ}C$ extraction after drying at the same temperature and the content of 6-shogaol was about 7-fold compared to the lowest producing process by freezing and extraction at RT. Adjustment of pH (pH 1, 4, 7 and 10) for the 6-shogaol-richest extract (dried and extracted both at $80^{\circ}C$) also affected the chemical composition of ginger and the yield of 6-shogaol was maximized at the most acidic condition of pH 1. Taken together, the current study shows for the first time that a maximized production of 6-shogaol can be achieved during practical drying and extraction process of ginger by increasing both drying and extracting temperatures. Adjustment of pH to extraction solvent with strong acid also helps increase the production of 6-shogaol. Our data could be usefully employed in the fields of food processing as well as nutraceutical industry.

Vapor Permeation Characteristics of TiO2 Composite Membranes Prepared on Porous Stainless Steel Support by Sol-Gel Method

  • Lee, Yoon-Gyu;Lee, Dong-Wook;Kim, Sang-Kyoon;Sea, Bong-Kuk;Youn, Min-Young;Lee, Kwan-Young;Lee, Kew-Ho
    • Bulletin of the Korean Chemical Society
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    • v.25 no.5
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    • pp.687-693
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    • 2004
  • Composite membranes with a titania layer were prepared by soaking-rolling method with the titania sol of nanoparticles formed in the sol-gel process and investigated regarding the vapor permeation of various organic mixtures. The support modification was conducted by pressing $SiO_2$ xerogel of 500 nm in particle size under 10 MPa on the surface of a porous stainless steel (SUS) substrate and designed the multi-layered structure by coating the intermediate layer of ${\gamma}-Al_2O_3$. Microstructure of titania membrane was affected by heat-treatment and synthesis conditions of precursor sol, and titania formed at calcination temperature of 300$^{\circ}C$ with sol of [$H^+$]/[TIP]=0.3 possessed surface area of 210 $m^2$/g, average pore size of 1.25 nm. The titania composite membrane showed high $H_2/N_2$ selectivity and water/ethanol selectivity as 25-30 and 50-100, respectively. As a result of vapor permeation for water-alcohol and alcohol-alcohol mixture, titania composite membrane showed water-permselective and molecular-sieve permeation behavior. However, water/methanol selectivity of the membrane was very low because of chemical affinity of permeants for the membrane by similar physicochemical properties of water and methanol.

Studies on the Semicarbazone Formation of Aliphatic and Alicyclic Ketones. (Aliphatic Ketone과 Alicyclic Ketone의 Semicarbazone 생성반응에 관한 연구)

  • Lim, Nag-Bin;Oh, Yang-Hwan;Kim, Yong-In
    • Journal of the Korean Applied Science and Technology
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    • v.8 no.1
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    • pp.59-67
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    • 1991
  • The reactions of semicarbazide hydrochloride with aliphatic and alicyclic ketones were studied kinetically at 15, 25, 35 and 45$^{\circ}C$ in 20% ethanol solution buffered at pH 2.9. The rate of cyclohexanone semicarbazone formation is 5.5 times as fast as that of cyclopentanone semicarbazone, while 3-pentanone semicarbazone is 4.7 times as slow as that of 2-pentanone, The activation energy of cyclohexanone, 2-pentanone, 2 hexanone, cyclopentanone, 4-methyl-2-pentanone and 3-pentanone semicarbazone formation are calculated 5.08, 7.52, 8.79, 9.59, 9.49, 11.59, respectively. It is concluded from the effect of ionic strength that the reaction is affected by not ion but neutral molecules being progressed hydrogen bond between oxygen atom of carbonyl group and hydrogen atom of acid-catalyst and concerted nucleophilic attack of free base on the carbonly compound. Dependence on pH of the rate of 2-pentanone semicarbozone formation is linear relationship below pH 4.60 and above pH 5.60. As a result of studing citric acid catalysis, second order constants increase linearly with citric acid concentration. As the catalyst concentration is varied from 0.025 to 0.10 mol/1 at pH 2.90, the rate constants increase 1.4 times, but slight increase is observed at pH 5.60. Conclusively, the rate-determining step is formation of tetrahedral interemediate below pH 4.65 and dehydration between pH 5.60 and pH 7.11. It is concluded that the formation reaction of cyclohexanone semicarbazone is faster than cyclopentanone semicarbazone due to the steric strain in the process of forming tetrahedral intermediate.

Pillared Bentonite Materials as Potential Solid Acid Catalyst for Diethyl Ether Synthesis: A Brief Review

  • Puji Wahyuningsih;Karna Wijaya;Aulia Sukma Hutama;Aldino Javier Saviola;Indra Purnama;Won-Chun Oh;Muhammad Aziz
    • Korean Journal of Materials Research
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    • v.34 no.5
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    • pp.223-234
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    • 2024
  • This review explores the potential of pillared bentonite materials as solid acid catalysts for synthesizing diethyl ether, a promising renewable energy source. Diethyl ether offers numerous environmental benefits over fossil fuels, such as lower emissions of nitrogen oxides (NOx) and carbon oxides (COx) gases and enhanced fuel properties, like high volatility and low flash point. Generally, the synthesis of diethyl ether employs homogeneous acid catalysts, which pose environmental impacts and operational challenges. This review discusses bentonite, a naturally occurring alumina silicate, as a heterogeneous acid catalyst due to its significant cation exchange capacity, porosity, and ability to undergo modifications such as pillarization. Pillarization involves intercalating polyhydroxy cations into the bentonite structure, enhancing surface area, acidity, and thermal stability. Despite the potential advantages, challenges remain in optimizing the yield and selectivity of diethyl ether production using pillared bentonite. The review highlights the need for further research using various metal oxides in the pillarization process to enhance surface properties and acidity characteristics, thereby improving the catalytic performance of bentonite for the synthesis of diethyl ether. This development could lead to more efficient, environmentally friendly synthesis processes, aligning with sustainable energy goals.

Extraction & Purification of ${\beta}$-carotene from Recombinant Escherichia coli (재조합 대장균으로부터 고순도 베타-카로틴의 추출 및 정제)

  • Jo, Ji-Song;Nguyen, Do Quynh Anh;Yun, Jun-Ki;Kim, Yu-Na;Kim, You-Geun;Kim, Sung-Bae;Seo, Yang-Gon;Lee, Byung-Hak;Kang, Moon-Kook;Kim, Chang-Joon
    • Microbiology and Biotechnology Letters
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    • v.37 no.3
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    • pp.231-237
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    • 2009
  • This paper aimed to develop a solvent extraction and purification process to recover high-purified ${\beta}$-carotene from recombinant Escherichia coli. Cells harvested from the culture broth were treated through numerous steps: dehydration, solvent extraction, crystal formation and separation. To optimize the extracting condition, experiments were carried out to investigate the effect of cell disruption, temperature, organic solvents, solvent-biomass ratio on the yield of ${\beta}$-carotene extracted from cells. The result indicated that no significant differences of extraction yield were observed from cells with or without step of cell disruption. Among different extracting solvents, the highest extraction yield of ${\beta}$-carotene, 30.3 mg-${\beta}$-carotene/g-dry cells, was obtained with isobutyl acetate at solvent-biomass ratio 25 mL/g-dry cells at $50^{\circ}C$. Notably, in case of acetone, the extraction yield was quite low when using acetone itself, but increased almost up to the highest value when combining this solvent and olive oil. The purity of ${\beta}$-carotene crystals obtained from crystallization and separation was 89%. The purity degree was further improved up to 98.5% by treating crude crystals with additional ethanol washing.