• Title/Summary/Keyword: Ethanol dehydration process

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Effects of Reactor Type on the Economy of the Ethanol Dehydration Process: Multitubular vs. Adiabatic Reactors

  • Yoo, Kee-Youn
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.467-479
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    • 2021
  • Abstract: A kinetic model was developed for the dehydration of ethanol to ethylene based on two parallel reaction pathways. Kinetic parameters were estimated by fitting experimental data of powder catalysts in a lab-scale test, and the effectiveness factor was determined using data from pellet-type catalysts in bench-scale experiments. The developed model was used to design a multitubular fixed-bed reactor (MTR) and an adiabatic reactor (AR) at a 10 ton per day scale. The two different reactor types resulted in different process configurations: the MTR consumed the ethanol completely and did not produce the reaction intermediate, diethyl ether (DEE), resulting in simple separation trains at the expense of high equipment cost for the reactor, whereas the AR required azeotropic distillation and cryogenic distillation to recycle the unreacted ethanol and to separate the undesired DEE, respectively. Quantitative analysis based on the equipment and annual energy costs showed that, despite high equipment cost of the reactor, the MTR process had the advantages of high productivity and simple separation trains, whereas the use of additional separation trains in the AR process increased both the total equipment cost and the annual energy cost per unit production rate.

Application of Energy-Efficient Distillation System in Ethanol Process (에너지 절약형 증류시스템의 에탄올 제조공정에의 응용)

  • Lee, Moon Yong;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.892-897
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    • 2008
  • A new ethanol dehydration process utilizing a thermally coupled distillation column is proposed to reduce the energy requirement of the existing dehydration processes. An entrainer of benzene is used in the proposed system having the column profile similar to the equilibrium composition profile for the maximum distillation column efficiency, and the feed composition is arranged to close to the boundary of different distillation regions. It is found that the proposed distillation system gives some 18% of energy saving over the existing process. In addition, design guidelines are suggested for other azeotropic distillation process.

Fabrication and Characterization of Titanate Nanotube Supported ZSM-5 Zeolite Composite Catalyst for Ethanol Dehydration to Ethylene

  • Wu, Liangpeng;Li, Xinjun;Yuan, Zhenhong;Chen, Yong
    • Bulletin of the Korean Chemical Society
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    • v.35 no.2
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    • pp.525-530
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    • 2014
  • Titanium dioxide nanotube supported ZSM-5 zeolite composite catalyst was fabricated by decorating ZSM-5 zeolite on the hydrothermally synthesized titanium dioxide via hydrothermal process and subsequent annealing. The catalyst was characterized by X-ray powder diffraction (XRD), Transmission electron microscopy (TEM) and Nitrogen adsorption-desorption (BET). The surface acidity of the catalyst was measured by means of Fourier transform infrared (FT-IR) spectrum of pyridine adsorption. And the catalytic activity for ethanol dehydration to ethylene was evaluated in a continuous flow fixed-bed reactor. Attributed to the increase of the effective surface acid sites caused by titanium dioxide nanotube as electron acceptor, titanium dioxide nanotube supported ZSM-5 zeolite composite catalyst exhibits strongly enhanced activity for ethanol dehydration to ethylene.

Microwave fixation of Setaria Digitata for scanning electron microscopy (선충류의 주사전자현미경적 관찰을 위한 마이크로웨이브 고정법)

  • Lee, San-Soo;Cho, Kyoung-Oh;Shin, Kil-Sang;Shin, Sung-Shik
    • Korean Journal of Veterinary Research
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    • v.47 no.2
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    • pp.203-207
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    • 2007
  • Conventional processing of biological materials including nematode parasites for scanning electron microscopy includes fixation with glutaraldehyde and osmium, followed by dehydration in an ascending grade of ethanol, and finally freeze drying. This procedure takes about 8 to 12 h depending on the characteristics of samples. Microwave irradiation of 2,450 MHz enhance the action of cross-linking fixatives and can greatly accelerate various stages of tissue processing. In this study, samples of nematode parasites, Setaria digitata, were fixed by a combination of conventional chemical fixation and the microwave irradiation during the process. The microwave irradiation was also incorporated in the serial dehydration process with ethanol. The complete procedure from the initial fixation to the completion of dehydration with ethanol was reduced to 1 h with good preservation of the ultrastructural details of the specimens.

Production of Bioethanol by Using Beverage Waste (식음료폐기물을 이용한 바이오에탄올 생산)

  • Jeon, Hyung-Jin;Lee, Byung-Oh;Kang, Kyung-Woo;Jeong, Jun-Seong;Chung, Bong-Woo;Choi, Gi-Wook
    • KSBB Journal
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    • v.26 no.5
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    • pp.417-421
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    • 2011
  • Because beverage waste contains a lot of sugar, it can be used as a valuable resource for energy. But beverage waste is discharged through the water treatment. To prevent the waste of the energy resource, we produced bioethanol by using beverage waste in this study. In order to produce bioethanol, we added distillers stillage and NaOH for fermentation condition (nutrients and pH adjustment). As a results, ethanol concentration was 5.92 vol%. In contrast, ethanol concentration of blank (not added nutrients) was low and fermentation rate was very slow. Because components of the distillers stillage help the yeast growth, fermentation yield and rate was improved. Finally, we operated distillation and dehydration process by using fermented mash and produced fuel bioethanol (more than 99.5 wt%). We think that this results may provide useful information with application of commercial ethanol production using beverage waste.

Zeolite Based Pervaporation Membrane: A Review (제올라이트 기반 투과증발 분리막: 총설)

  • JooYeop, Lee;Rajkumar, Patel
    • Membrane Journal
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    • v.32 no.6
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    • pp.383-389
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    • 2022
  • Membrane separation process is an important technique utilized for various applications. This separation process proceeds due to a driving force such as concentration gradient, pressure or electrical potential gradient etc. Pervaporation is one of the separation process based on solution-diffusion mechanism. The pressure of the permeate side is reduced by creating vacuum and separation is driven due to pressure difference. Purity of the fuel or chemical like ethanol or isopropyl alcohol are improved by dehydration process through porous zeolite membrane. These membranes have high thermal, chemical, mechanical stability. This review is classified mainly into two different sections: Ethanol and bio-oil dehydration by zeolite membrane.

Simulation and Process Design of Pervaporation Plate-and-Frame Modules f3r Dehydration of Organic solvents (유기용매 탈수를 위한 투과증발 판틀형 모듈의 전산모사와 공정설계)

  • C. K. Yeom;Majid Kazi;Fakhir U. Baig
    • Membrane Journal
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    • v.12 no.4
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    • pp.226-239
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    • 2002
  • A process simulation model of pervaporation process has been developed as a design tool to analyse and optimize the dehyhration of organic solvents through a commercial scale of pervaporative plate-and-frame modules that contain a stack of membrane sheets. In the simulation model, the mass balance, the heat balance and the concentration balance are integrated in a finite elements-in-succession method to simulate the overall process. In the integration method, a feed channel between membrane sheets in the modules was taken as differential unit element volume to simplify calculation procedure and shorten computing time. Some of permeation parameters used in the simulation model, were quantified directly from the dehydration experiment of ethanol through $AzeoSep^{TM}$-2002 membrane which is a commercial pervaporation membrane. The simulation model was verified by comparing the simulated values with experimental data. Using the model, continuous and batch pervaporation processes were simulated, respectively, to acquire basic data for analysing and optimizing in the dehydration of ethanol through the membrane. Based on the simulation results, a comparison between the continuous and the batch pervaporation processes would be discussed.

Production of Fuel Bioethanol Using 2-Step Pressure Swing Absorption Process (2단계 PSA(Pressure Swing Absorption) 공정을 이용한 연료용 바이오에탄올 생산)

  • Jeon, Hyungjin;Go, Kyung-Mo;Jeong, Jun-Seong;Choi, Gi-Wook
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.111.1-111.1
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    • 2011
  • Recently, comsumption of fossil fuel is causing many problems(oilflation, global warming, environmental pollution). For this reason Renewable energy is now becoming the center of interest as a solution to these problems. Bioethanol, especially, is able to substitute petroleum as fuel; making it a viable and promising renewable energy. In order to production of fuel bioethanol, Dehydration process is essential. Azeotropic distillation, extractive and pressure swing absorption(PSA) process are some of possible dehydration process, out of which, PSA process is attractive since it required less energy and lower setup cost. In this study, we produced fuel bioethanol using 2-step PSA(3 bed + 2 bed) process for more efficient and economical process. Through this study, we produced fuel bioethanol using 2-step PSA process and concentration of fuel bioethanol was 99.54wt%(feed ethanol: 92.4wt%). We expected that because of efficient use of absorbents(zeolite), 2 step PSA process contribute to economical operation.

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Development of Pervaporation System Simulator (투과증발 시스템 모사기 개발)

  • 장재화;유제강;안승호;이규현;류경옥
    • Membrane Journal
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    • v.7 no.1
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    • pp.31-38
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    • 1997
  • A simulator has been developed in order to simulate and to be used to design the pervaporation system for separating organic/water mixtures. This simulator is composed of simulation engine, which includes a modeling of pervaporation system and the numerical analysis, and Graphical User Interface(GUI), which enables us to operate the simulator more easily in the Windows environment. The structure and operation of simulator were clearly presented by demonstrating the full-scale ethanol dehydration process. The performance of simulator turned out to be fairly good through comparing the simulation results with the experimental data of ethanol dehydration pilot tests.

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A Study on the Optimization of Process for Ethanol Dehydration Azeotropic Distillation (에탄올 탈수 공비 증류공정 최적화에 대한 연구)

  • Cho, Jungho;Jeon, Jongki
    • Korean Chemical Engineering Research
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    • v.43 no.4
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    • pp.474-481
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    • 2005
  • In this study, modeling and optimization work were performed to obtain nearly pure anhydrous ethanol from aqueous ethanol mixtures using benzene as an entrainer. NRTL liquid activity coefficient model was adopted for phase equilibrium calculations and PRO/II with PROVISION 6.01, a commercial process simulator, was used to simulate the azeotropic distillation process. We used the total reboiler heat duties as an objective function and the concentration of ethanol at concentrator top as a manipulated variable. As a result, 76 mole percent of ethanol at concentrator top gave an optimum value which minimized the total reboiler heat duties of three distillation columns.