• Title/Summary/Keyword: Error Modeling

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Modeling and Measurement of Thermal Errors for Machining Center using On-Machine Measurement System (기상계측 시스템을 이용한 머시닝센터의 열변형 오차 모델링 및 오차측정)

  • 이재종;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.120-128
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    • 2000
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses and a designed spherical ball artifact (SBA). Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of $\pm$2${\mu}{\textrm}{m}$ in X, Y and Z directions. It is believed that the developed measurement system can be also applied to the machine tools with CNC controller. In addition, machining accuracy and product quality can be improved by using the developed measurement system when the spherical ball artifact is mounted on the modular fixture.

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Hysteresis Modeling of the Sealed Flooded Lead Acid Battery for SOC Estimation (SOC 추정을 위한 밀폐형 Flooded 연축전지의 히스테리시스 모델링)

  • Khan, Abdul Basit;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.309-310
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    • 2016
  • Sealed flooded lead acid batteries are becoming popular in the industry because of their low cost as compared to their counterparts. State of Charge (SOC) estimation has always been an important factor in battery management systems. For the accurate SOC estimation, open circuit voltage (OCV) hysteresis should be modelled accurately. The hysteresis phenomenon of the sealed flooded lead acid battery is discussed in detail and its ultimate modeling is proposed based on the conventional parallelogram method. The SOC estimation is performed by using Unscented Kalman Filter (UKF) while the parameters of the battery are estimated using Auto Regressive with external input (ARX) method. The validity of the proposed method is verified by the experimental results. The SOC estimation error by the proposed method is less than 3 % all wing the 125hr test.

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Application of Surrogate Modeling to Design of A Compressor Blade to Optimize Stacking and Thickness

  • Samad, Abdus;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.1-12
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    • 2009
  • Surrogate modeling is applied to a compressor blade shape optimization to modify its stacking line and thickness to enhance adiabatic efficiency and total pressure ratio. Six design variables are defined by parametric curves and three objectives; efficiency, total pressure and a combined objective of efficiency and total pressure are considered to enhance the performance of compressor blade. Latin hypercube sampling of design of experiments is used to generate 55 designs within design space constituted by the lower and upper limits of variables. Optimum designs are found by formulating a PRESS (predicted error sum of squares) based averaging (PBA) surrogate model with the help of a gradient based optimization algorithm. The optimum designs using the current variables show that, to optimize the performance of turbomachinery blade, the adiabatic efficiency objective is improved substantially while total pressure ratio objective is increased a very small amount. The multi-objective optimization shows that the efficiency can be increased with the less compensation of total pressure reduction or both objectives can be increased simultaneously.

Recovering the Elevation Map by Stereo Modeling of the Aerial Image Sequence (연속 항공영상의 스테레오 모델링에 의한 지형 복원)

  • 강민석;김준식;박래홍;이쾌희
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.30B no.9
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    • pp.64-75
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    • 1993
  • This paper proposes a recovering technique of the elevation map by stereo modeling of the aerial image sequence which is transformed based on the aircraft situation. The area-based stereo matching method is simulated and the various parameters are experimentally chosen. In a depth extraction step, the depth is determined by solving the vector equation. The equation is suitable for stereo modeling of aerial images which do not satisfy the epipolar constraint. Also, the performance of the conventional feature-based matching scheme is compared. Finally, techniques analyzing the accuracy of the recovered elevation map (REM) are described. The analysis includes the error estimation for both height and contour lines, where the accuracy is based on the measurements of deviations from the estimates obtained manually. The experimental results show the efficiency of the proposed technique.

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Modeling and Path-tracking of FourWheeled Mobile Robot with 2 D.O.F having the Limited Drive-Torques (제한된 구동 토크를 갖는 4륜 2 자유도 구류 로보트의 모델링과 경로추적)

  • 문종우;박종국
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.33B no.4
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    • pp.1-10
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    • 1996
  • In this paper are presented kinematic and dynamic modeling and path-tracking of fourwhelled mobile robot with 2 d.o.f. having the limited drivetorques. Controllability of wheeled-mobile robot is revealed by using the kinematic model. Instantaneously coincident coordinate cystem, force/torques generated by inverse dynamics exceed the limitation, we make wheeled-mobile robot follow the reference path by modifying the planned reference trajectory with time-scaling. The controller is introduced to compensate for error owing to modeling uncertainty and measurement noise. And simulation results prove that method proposed by this paper is efficient.

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Kinematic model, path planning and tracking algorithms of 4-wheeled mobile robot 2-degree of freedom using gaussian function (4-구륜 2-자유도 이동 로보트의 기구학 모델과 가우스함수를 이용한 경로설계 및 추적 알고리즘)

  • 김기열;정용국;박종국
    • Journal of the Korean Institute of Telematics and Electronics S
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    • v.34S no.12
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    • pp.19-29
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    • 1997
  • This paper presents stable kinematic modeling and path planning and path tracking algorithms for the poisition control of 4-wheeled 2-d.o.f(degree of freedom) mobile robot. We drived the actuated inverse and sensed forward solution for the calculation of actuator velocity and robot velocities. the deal-reckoning algorithm is introduced to calculate the position of WMR in real time. The gaussian functions are applied to control and to design the smooth orientation angle of WMR and the path planning algorithm for obstacle avoidance is prosed. We composed feedback control system to compensate for error because of uncertainty kinematic modeling and measurement noise. The simulation resutls show that the proposed kinematkc modeling and path planning and feedback control algorithms are useful.

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A Sliding Mode Control of Robot Manipulator Operated Under the Sea (해저작업 로봇 매니퓰레이터의 슬라이딩 모드 제어)

  • Park, H.S.;Park, H.I.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.106-113
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    • 1996
  • This paper presents a modeling of undersea robot manipulators and a control scheme appropriate for manipulating the manipulators working under the unstrcuctured sea water environment. Under the sea, the added mass and added moment of inertia, buoyancy, and drag forces should be considered in modeling the dynamics of the robot manipulators. Due to the complexity of them, the desired dynamics of manipulators can not be accomplished by the conventional control schemes. Hence, a sliding mode control is applied to control the modeling error.

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Development of Global Function Approximations of Desgin optimization Using Evolutionary Fuzzy Modeling

  • Kim, Seungjin;Lee, Jongsoo
    • Journal of Mechanical Science and Technology
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    • v.14 no.11
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    • pp.1206-1215
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    • 2000
  • This paper introduces the application of evolutionary fuzzy modeling (EFM) in constructing global function approximations to subsequent use in non-gradient based optimizations strategies. The fuzzy logic is employed for express the relationship between input training pattern in form of linguistic fuzzy rules. EFM is used to determine the optimal values of membership function parameters by adapting fuzzy rules available. In the study, genetic algorithms (GA's) treat a set of membership function parameters as design variables and evolve them until the mean square error between defuzzified outputs and actual target values are minimized. We also discuss the enhanced accuracy of function approximations, comparing with traditional response surface methods by using polynomial interpolation and back propagation neural networks in its ability to handle the typical benchmark problems.

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Development of the Optimal Design Program and the 3-D Modeling for the Helical Gear (헬리컬 기어의 최적 설계 프로그램 개발 및 3차원 모델링)

  • Kwak, Jae-Seob;Chung, Sung-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.107-114
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    • 2000
  • Recently the studies on the vibration and the noise of a helical gear transmission have been focused on the many researchers. The manufacturing error and the deformation of the tooth profile, which generates the vibration and the noise of the gear transmission, are main factors. The major purpose of this study is to develop an optimal design program for reducing the vibration and the noise of the helical gear. To obtain the these results, we restrain the helical gear from the deformation of the tooth profile and increase the contact ratio within the optimal design program. Furthermore we made the three-dimensional solid modeling of the helical gear from the AutoCAD and the Pro/Engineer. This model will be available to generate the finite element model and the NC code.

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Effect of gas detonation on response of circular plate-experimental and theoretical

  • Babaei, Hashem;Mostofi, Tohid Mirzababaie;Sadraei, Seyed Hamidreza
    • Structural Engineering and Mechanics
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    • v.56 no.4
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    • pp.535-548
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    • 2015
  • A series of experimental results on thin mild steel plates clamped at the boundary subjected to gas detonation shock loading are presented. Detonation occurred by mixing Acetylene (C2H2)-Oxygen (O2) in various volume ratio and different initial pressure. The applied impulse is varied to give deformation in the range from 6 mm to 35 mm. Analytical modeling using energy method was also performed. Dependent material properties, as well as strain rate sensitivity, are included in the theoretical modeling. Prediction values for midpoint deflections are compared with experimental data. The analytical predictions have good agreement with experimental values. Moreover, it has been shown that the obtained model has much less error compared with those previously proposed in the literature.