• Title/Summary/Keyword: Equipment of offshore plant

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Experimental Quality Characteristics for Water Removal in Inner Flushing Oil in Process Piping of Offshore Plant (해양플랜트 프로세스 배관 내경 플러싱 오일속에서 수분제거를 위한 실험적 품질 특성)

  • Park, Chang-Soo;Sung, Ki-Young;Han, Seong Jong
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.797-805
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    • 2019
  • An important problem of offshore plant process piping is equipment accidents due to the removal of fine metal debris and foreign substances in the pipes that deliver fluids such as hydraulic oil, lubricating oil and thermal oil. Temporary flushing equipment to remove debris uses fluid equipment of centrifugal pump and gear pump to prevent equipment accident of offshore platform. The equipment manufacturer requires the shipyard to have a cleanliness rating inside the pipe to meet the international standards ISO4406 and NAS1638 quality levels to prevent damage to the equipment sold. The quality of the internal flushing of pipes conforms to the regulations suggested by the equipment manufacturer. In this paper, three types of electric heater capacity, which is a method of evaporating and removing water inside a pipe during an oil flushing process, were compared. In addition, the study was conducted to remove the flushing oil in the pipe and to improve oil quality.

A Study on Fault Prediction Method in a Pump Tower of LNG FPSO (LNG FPSO 펌프타워 고장 예지 방안에 관한 연구)

  • Kim, Yongjae;Cho, SangJe;Jun, Hong-Bae;Ha, Chunghun;Shin, Jongho
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.2
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    • pp.111-121
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    • 2016
  • The plant equipment usually has a long life cycle. During its O&M (Operation & Maintenance) phase, since the occurrence of an accident of offshore plant equipment causes catastrophic damage, it is necessary to make more efforts for managing critical offshore equipment. Nowadays due to the emerging ICTs (Information Communication Technologies) and sensor technologies, it is possible to gather the health status data of important offshore equipment and their environment data, which leads to much concern on CBM (Condition-Based Maintenance). In this study, we will propose an approach to estimate the remaining lifetime of an offshore plant equipment (pump tower) based on gathered ocean environment data.

Database Development for Equipment Performance Monitoring System in an Offshore Plant (해양플랜트 장비 성능 모니터링 시스템을 위한 데이터베이스 설계)

  • Yoo, Seung-Yeol;Seo, Ju-Wan;Lee, Jae-Chul;Hwang, Se-Yun;Hwang, Ho-Jin;Lee, Soon-Sup
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.5
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    • pp.474-482
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    • 2020
  • To ensure the safe operation of offshore plants, a system is needed for evaluating the equipment performance and for monitoring the results. Currently, owing to the operating environments of of shore plants situated far from the land, measurement data must be periodically stored in storage devices and carried on the land for evaluating the equipment performance. Consequently, it is difficult to prevent equipment failure because the performance evaluation cycle is long. Furthermore, until the next performance evaluation is conducted, it is difficult to determine the equipment's degree of performance degradation. Hence, it is necessary to install an onboard equipment performance monitoring system within the offshore plant. In this study, to evaluate and visualize the results of equipment performance within an offshore plant, a database was designed as the initial step towards the development of an equipment performance monitoring system. The tag data of major equipment were selected and analyzed. Furthermore, in order to store and manage the data measured in real time within the offshore plant, a database was developed for the onboard equipment performance monitoring system.

A Study on the Model of Equipment Layout Verification for Offshore Plant Maintenance Equipment Engineering (해양플랜트 유지보수장치 엔지니어링을 위한 장비 배치 검증수행모델에 관한 연구)

  • Han, Seong Jong;Park, Peom
    • Plant Journal
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    • v.13 no.4
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    • pp.41-47
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    • 2017
  • This paper is a study on validation model that can verify the arrangement of equipment constituting offshore plant using system engineering approach in offshore plant tender stage. In order to design offshore plant topside maintenance equipment, topside layout verification should be preceded. However, there are many errors in the bidding stage due to the FEED results that are not perfect, the verification can not be performed sufficiently due to the limitation of the bidding period and others reasons. Therefore, we propose a validation model that can effectively verify the equipment layout within a limited condition by simplifying the main process in the system engineering process, which is a multidisciplinary approach, and confirmed through the Functional Deployment Model. Also, we verified the validation model for topside equipment deployment through case studies.

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Development of 3D CAD Part Data Simplification System for Ship and Offshore Plant Equipment (조선해양 기자재 3D CAD 단품 데이터 간략화 시스템 개발)

  • Kim, Byung Chul;Kwon, Soonjo;Park, Sunah;Mun, Duhwan;Han, Soonhung
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.3
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    • pp.167-176
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    • 2013
  • It is necessary to construct equipment catalog in ship outfitting design and offshore plant design. The three-dimensional CAD data of equipment take on different level-of-detail depending on the purpose. Equipment suppliers provide CAD data with high complexity while ship designers need CAD data with low complexity. Therefore, it is necessary to simplify CAD data. However, it takes much time to simplify them manually. To resolve the issue, a system for automatically simplifying the 3D CAD data of equipment was developed. This paper presents the architecture of the system and the implementation details. In addition, experiment result using the prototype system is explained.

Approach and case study on promotion of international standardization of equipment in offshore oil & gas industry (Offshore Oil & Gas산업에서의 장비 국제표준화 추진에 관한 접근방법 및 추진 사례)

  • Han, Seongjong;Seo, Youngkyun;Jung, Jung-Yeul;Park, Peum
    • Plant Journal
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    • v.16 no.1
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    • pp.28-33
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    • 2020
  • This study analyzes the requirements for international standardization by studying the approach to international standardization of equipment and bulk materials in the offshore oil & gas industry, and describes the prioritization of standardized equipment and the result of standardization in the first stage. Currently, international standardization activities can be classified into three activities. First, international standardization activities of bulk materials led by three major domestic shipbuilders, second, JIP33 equipment standardization activities led by IOGP, and finally, And standardization activities of UEJIP equipment centered on classification society. This study classifies various international standards applied in the offshore oil & gas industry, and introduces the activities of standardization activities of class-leading equipment and actual application examples.

A Study on Education Curriculum for Human Resource of Offshore Plant (해양플랜트인력양성을 위한 교육과정개발에 대한 연구)

  • Lee, Chang-Hee;Lee, Ji-Woong;Chae, Jong-Ju
    • Journal of Fisheries and Marine Sciences Education
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    • v.26 no.3
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    • pp.498-509
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    • 2014
  • Offshore plants is an intensive industry where real value is able to be created when EPCIC(Engineering, Procurement, Construction, Installation, Commissioning) is combined. Many universities and educational institutions have established major fields and graduate schools related in offshore construction and engineering as well as safety training and occupational courses. Most of the personnel who have graduated and passed those educational institutions have been working in domestic shipbuilding companies and marine equipment manufacturers. Therefore, customized education and training should be developed according to the educational demands required and then skilled personnel are needed to be supplied at proper times. This study, therefore, has found personnel demands inside and outside the country and occupational sections of offshore plants. Consequently, this study suggests making up a council comprised of shipbuilding companies, marine equipment manufacturers and educational institutions with government organization, and also researches the necessity of getting a job of personnel trained by the customized education. These results are expected to contribute to the development of education curriculum of domestic offshore plant as well as ODC(Offshore Development Center).

A Study on Improving the Efficiency of the Survival Rate for the Offshore Accommodation Barge Resident Using Fire Dynamic Simulation (화재시뮬레이션을 이용한 해양플랜트 전용생활부선 거주자의 생존율 향상에 대한 연구)

  • Kim, Won-Ouk;Lee, Chang-Hee
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.21 no.6
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    • pp.689-695
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    • 2015
  • The offshore plant crews that were commissioned in the commercial startup phase boarded the offshore plant in two shifts until the end of the project. The crews who were hired by the owner side stayed in the original offshore plant during the project. However, most of the offshore plant commissioned members who were dispatched from the shipyard were accommodated in the offshore accommodation barge. For this reason, they were exposed to many accidents since there are a lot of people staying in a small space. This study suggested a method for improving survival rate at offshore accommodation barge in terms of life safety. It is assumed that the fire accident among unfortunate events which take place in the offshore accommodation barge mainly occurred. So, this study analyzed the safety evacuation for offshore plant employees using fire simulation model based on both domestic and international law criteria. In particular, When fire occurs in the offshore accommodation barge, the periodically well trained crews are followed safety evacuation procedure. whereas many employees who have different background such as various occupations, cultural differences, races and nationality can be commissioned with improper evacuation behaviors. As a result, the risk will be greater than normal situation due to these inappropriate behaviors. Therefore, This study analyzed the Required Safe Escape Time (RSET) and Available Safe Escape Time (ASET). Also it was suggested the improvement of structure design and additional arrangement of safety equipment to improve the survival rate of the residents in offshore accommodation barge.

Risk-based Design of On-board Facility for Lifting System Field Test of Deep-sea Mining System (심해저 광물자원 양광시스템 실증 시험을 위한 위험도 기반 선상 설비 설계)

  • Cho, Su-gil;Park, Sanghyun;Oh, Jaewon;Min, Cheonhong;Kim, Seongsoon;Kim, Hyung-Woo;Yeu, Tae Kyung;Jung, Jung Yeul;Bae, Jaeil;Hong, Sup
    • Journal of Ocean Engineering and Technology
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    • v.30 no.6
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    • pp.526-534
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    • 2016
  • This study had the goal of designing onboard structures for a pre-pilot mining test (PPMT), which is required for the commercialization of the deep-sea mining industry. This PPMT is planned to validate the performance of a hydraulic lifting system and verify the concept of operating through a moon-pool in the east sea, Korea. All of the onboard equipment and facility were designed by KRISO. Because the test was performed at the first development, it is difficult to determine what risk will occur in the facility. Therefore, risk-based design is required in the facility for the PPMT, which includes the facility layout, failure mode and effect analysis (FMEA), and risk reduction plan. All of the expected performances of the lifting system itself and the onboard facilities were qualitatively validated using the risk-based design.

Design of an integrated network management system for telecom subsystem in offshore plants

  • Kang, Nam-seon;Kim, Nam-hun;Lee, Seon-ho;Kim, Young-goon;Yoon, Hyeon-kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.8
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    • pp.863-869
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    • 2015
  • This study analyzed the offshore plant industry and related regulations such as ISO, IEC, and Norsok Standards to develop an integrated network management system (INMS) capable of both on-site and remote management and configuration of IP-based network equipment in offshore plants. The INMS was designed based on actual specifications and POS plans, and a plan of management was verified through an offshore plant engineering company. Various modules such as PAGA interface modules, CCTV, IP-PBX, and HF-radio communication modules were developed for system implementation. Protocol and data design and screen design were followed by framework development and introduction of the automatic satellite communication function.