• Title/Summary/Keyword: Equipment failure analysis

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A Study on Failure Rate Extraction of Power Distribution System Equipment (배전기기 고장률 추출에 관한 연구)

  • Moon, Jong-Fil;Kim, Jae-Chul;Lee, Hee-Tae;Chu, Cheol-Min;Ahn, Jae-Min
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.05a
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    • pp.366-368
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    • 2007
  • In this paper, the Time-varying Failure Rate (TFR) of power distribution system equipment is extracted from the recorded failure data of Korea Electric Power Corporation (KEPCO). For TFR extraction, it is used that the fault data accumulated by KEPCO during 10 years. The TFR is approximated to bathtub curve using the exponential (random failure) and Weibull (aging failure) distribution function. In addition, Kaplan-Meier estimation is applied to TFR extraction because of incomplete failure data of KEPCO. Finally, Probability plot and regression analysis is applied. It is presented that the extracted TFR is more effective and useful than Mean Failure Rate (MFR) through the comparison between TFR and MFR.

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A Study on The Prediction of Number of Failures using Markov Chain and Fault Data (마코프 체인과 고장데이터를 이용한 고장건수 예측에 관한 연구)

  • Lee, Hee-Tae;Kim, Jae-Chul
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.10a
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    • pp.363-366
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    • 2008
  • It was accomplished that failure analysis not only failure numbers but also power system components every years. and these informations help power system operation considerably. power system equipment were occurred a break down by natural phenomenon and aging but it was not able to predict this failure number. But many papers and technical repots study for each equipment failure rate and reliability evaluation methods. so this paper show a failure number prediction whole power system component using Markov theory not each component failure probability. the result present a next month system failure number prediction.

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Analysis of Safety and Performance Vulnerabilities Using Heat-Using Equipment(Industrial Boiler) Inspection Results (열사용기자재 검사대상기기(산업용 보일러) 검사결과를 활용한 안전 및 성능 취약점 분석)

  • Kim, Hyung-Jun;Oh, Choong-Hyeon
    • Journal of the Korean Institute of Gas
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    • v.26 no.4
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    • pp.18-26
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    • 2022
  • The Korean government is conducting heat-using equipment(industrial boiler) inspection in accordance with the Energy Use Rationalization Act because of the heat-using equipment(industrial boiler)'s risks such as explosion and fire, and safe use and management. This paper aimed to setup the safe and performance vulnerabilities from database based on the inspection results for heat-using equipment(industrial boiler). This study surveyed the inspection results of 1,249 heat-using equipment(industrial boiler) which were failed inspection of heat-using equipment(industrial boiler) from january 2016 to december 2020. And the analysis method is to inform safety and performance vulnerability categories of heat-using equipment(industrial boiler) by statistically analyzing the failure reasons of boiler type and inspection type which are high variance in failure rate. The safety and performance vulnerability categories was abbreviated into 18 cases. And each catagory's main reason for failure was suggested by additional analyzing the opinions of inspectors. This paper would be the basic source and the comprehensive information dealing with the safety and performance vulnerability of heat-using equipment(industrial boiler).

Reliability Analysis Procedures for Repairable Systems and Related Case Studies (수리 가능 시스템의 신뢰성 분석 절차 및 사례 연구)

  • Lee, Sung-Hwan;Yum, Bong-Jin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.2 s.25
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    • pp.51-59
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    • 2006
  • The purpose of this paper is to present reliability analysis procedures for repairable systems and apply the procedures for assessing the reliabilities of two subsystems of a specific group of military equipment based on field failure data. The mean cumulative function, M(t), the average repair rate, ARR(t), and analytic test methods are used to determine whether a failure process follows a renewal or non-renewal process. For subsystem A, the failure process turns out to follow a homogeneous Poisson process, and subsequently, its mean time between failures, availability, and the necessary number of spares are estimated. For subsystem B, the corresponding M(t) plot shows an increasing trend, indicating that its failure process follows a non-renewal process. Therefore, its M(t) is modeled as a power function of t, and a preventive maintenance policy is proposed based on the annual mean repair cost.

A Study on Life Prediction of Hydraulic Piston Pump (유압 피스톤 펌프의 수명 예측 연구)

  • Kim, Kyungsoo;Lee, Jihwan;Kang, Myeongcheol;Ryuh, Beomsahng
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.5
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    • pp.607-613
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    • 2018
  • Hydraulic systems are widely used in the field of defense, construction machinery, agricultural machinery, and general industries, due to various advantages such as quick response speed and precision control. The defense equipments such as light rescue vehicle is operated in very harsh environments, so hydraulic components used in defense equipment are required to have very high reliability. In particular, hydraulic piston pump is very important component in a hydraulic systems, so life prediction of pump is essential. Therefore, in this study, we analyze the potential failure and the main failure mode of the hydraulic piston pump for the light rescue vehicle through the FMEA analysis, and predict the life of the pump by the accelerated life test considering the usage conditions.

A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

Establishing Method of RAM Objective Considering Combat Readiness and Field Data of Similarity Equipment (전투준비태세 및 유사장비 운용자료를 활용한 RAM 목표 값 설정방법에 관한 연구)

  • Kim, Kyung-Yong;Bae, Suk-Joo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.3
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    • pp.127-134
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    • 2009
  • RAM(Reliability, Availability, Maintainability) is important performance factor to keep combat readiness and optimize operational and maintenance cost of weapon systems. This paper discusses the method to establish RAM for combat readiness by using field failure data from similarity equipments. Operational availability is estimated from a binomial distribution function of user's operational conditions such as combat readiness preservation probability, operational rate, operational availability and total number of equipment. Reliability and maintainability is estimated from field failure data from similarity equipment to accomplish operational availability. The effectiveness of established RAM is verified through analysis of combat readiness preservation probability and mission reliability. A case study of weapon system illustrates the process of the proposed method.

Extraction of Time-varying Failure Rate for Power Distribution System Equipment (배전계통 설비의 시변 고장률 추출)

  • Moon, Jong-Fil;Lee, Hee-Tae;Kim, Jae-Chul;Park, Chang-Ho
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.54 no.11
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    • pp.548-556
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    • 2005
  • Reliability evaluation of power distribution system is very important to both power utilities and customers. It present the probabilistic number and duration of interruption such as failure rate, SATDI, SAIFI, and CAIDI. However, it has a fatal weakness at reliability index because of accuracy of failure rate. In this paper, the Time-varying Failure Rate(TFR) of power distribution system equipment is extracted from the recorded failure data of KEPCO(Korea Electric Power Corporation) in Korea. For TFR extraction, it is used that the fault data accumulated by KEPCO during 10 years. The TFR is approximated to bathtub curve using the exponential(random failure) and Weibull(aging failure) distribution function. In addition, Kaplan-Meier estimation is applied to TFR extraction because of incomplete failure data of KEPCO. Finally, Probability plot and regression analysis is applied. It is presented that the extracted TFR is more effective and useful than Mean Failure Rate(MfR) through the comparison between TFR and MFR

Likelihood Estimation of Release Incidents in Chlorine$(Cl_2)$ Facility (염소$(Cl_2)$시설에 대한 누출사고 가능성 추정)

  • Baek, Jong-Bae
    • Journal of the Korean Institute of Gas
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    • v.11 no.4
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    • pp.98-103
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    • 2007
  • Likelihood analysis was used for the revision of release probability/frequency in chlorine Injection facilities used in chlorine process. Typically these facilities consist of pressure cylinder, vaporizer, pipeline, measuring equipment and safety equipment. This paper described the incident scenarios considered, likelihood analysis procedure and the selection and application of basic events and for failure rates of mechanical components. Human errors were also considered. The major objective of this paper is to estimate the likelihood of each determined incident scenarios. We estimated failure rates of mechanical components based on likelihood analysis procedure. Human errors were also considered. It was estimated to have $5.73{\times}10^{-5}$ $Cl_2$ leak per year during the major $Cl_2$ handling process. The probability of failure in scrubber system was$4.11{\times}10^{-2}$/demand.

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A Study on the Development of Maintenance System for Equipment of LNG-FPSO Ship (LNG-FPSO 선박 장비들의 보전활동 지원시스템 개발에 관한 연구)

  • Lee, Soon-Sup;Kang, Donghoon;Lee, Jong-Hyun;Lee, Seung-Jun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.2
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    • pp.233-239
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    • 2016
  • In this paper, a maintenance system is developed for LNG-FPSO topside and hullside equipment based CBM (Condition Based Maintenance) methodology. First, the development system defined the PWBS(Product Work Breakdown Structure) of major equipment of LNG-FPSO. Second, the development system developed the failure analysis, economic evaluation for optimal maintenance plan and database systems that save and manage information about equipment, failure mode, failure rate and failure cause. Finally, the verification of the development system was applied to the inlet system of topside and the pump tower system of hullside and the system was confirmed the effectiveness of CBMS(Condition Based Maintenance System).