• 제목/요약/키워드: Epoxy Mold

검색결과 82건 처리시간 0.028초

50 kVA 주상용 몰드변압기의 설계 및 특성평가 (The Design and Performance Test of Mold Transformer for Outdoor Pole)

  • 조한구;이운용;황보국
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 유기절연재료 전자세라믹 방전플라즈마 일렉트렛트 및 응용기술
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    • pp.132-137
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    • 2002
  • The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss. The life of transformer is significantly dependent on the thermal behavior in windings. To analyse winding temperature rise, many transformer designer have calculated temperature distribution and hot spot point by finite element method(FEM). Recently, numerical analyses of transformer are studied for optimum design, that is electric field analysis, magnetic field, potential vibration, thermal distribution and thermal stress. In this paper, the temperature distribution of 50 kVA pole mold transformer for power distribution are investigated by FEM program and the temperature rise test of designed mold transformer carried out and test result is analyzed compare to simulation data. In this result, the designed mold transformer is satisfied to limit value of temperature and the other property is good such as voltage ratio, winding resistance, no-load loss, load loss, impedance voltage and percent regulation.

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A Study on the Techniques of Composite Mold Structure for Hovercraft Using New Material System

  • Kim, Yun-Hae;Bae, Chang-Won;Park, Keun-Sil;Bae, Sung-Youl;Moon, Kyung-Man;Lee, Sung-Yul;Jo, Young-Dae;Kang, Byung-Yun
    • 한국항해항만학회지
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    • 제32권9호
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    • pp.699-703
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    • 2008
  • Fiber reinforced plastics (FRP) have been widely used because of their high specific strength, high specific stiffness and etc. Although these kinds of FRP have various merits in applications, it has been had one of the complicated problems to manufacture their wooden mold. For these reasons, the simple methods to manufacture the mold required in the FRP industries. To improve these kinds of problems, the molding system using composite materials was developed. By this new manufacturing techniques and high functional FRP composite mold was built. Comparing with wooden mold, the process efficiencies of frame manufacturing process and inner mold manufacturing process were improved approximately 40% and 70%, respectively.

반환부하법에 의한 옥외 주상용 몰드변압기의 과전열화 특정 (The Energized Aging Property of Pole Mount Mold transformer by Back-to-back Method)

  • 황보국;조한구;이운용
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 추계학술대회 논문집 Vol.15
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    • pp.484-487
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    • 2002
  • The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss. In this paper, the proto type mold transformer of 50kVA class is investigated by routine, type, special test. The outdoor energized aging test is investigated by back-to-back method to verify the long time performance of pole mold transformer. The aging process of transformer is analyzed by various diagnosis method such as DC voltage-current test, $tan{\delta}$, Meggar measurement, winding temperature and etc.

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초음파를 이용한 에폭시 몰드변압기의 열화 진단 (Deterioration Diagnosis of Epoxy Mold-type Transformer Using Ultrasonic Waves)

  • 이상우;김인식;이동인;이광식;이동희
    • 조명전기설비학회논문지
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    • 제13권3호
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    • pp.73-81
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    • 1999
  • 본 연구는 초음파 측정법을 사용하여 부분방전에 의한 에폭시 몰드형 전력변압기의 열화상태을 진단하기 위해 에폭시수지의 트리진전에 초음파신호를 분석하였으며, 또한 열화시간에 따른 트리길이, 방전전하량 및 초음파 펄스수의 특성을 조사하였다. 실험 결과, 애폭시수지에 발생된 트리는 수지령이면, 인가전압 16[kV]에 대한 트리 길이 및 트리 폭의 평균성 장률은 각각 0.014 및 0.026[mm/min] 이였으며, 20[kV]의 경우 이들 값은 각각 0.032 및 0.063[mm/min]으로 더욱 증가된 것으로 나타났다. 열화중기 이후 트리가 성장함에 따라 초음파 펄스수 및 부분방전 전하량은 급격히 증가된 것으로 나타났다. 그리고 초음파 펄스수는 방전전하량에 비례하여 증가되었다. 또한 몰드형 전력변압기의 초음파 측정시 기본 데이터를 얻기 위해 초음파 발진 및 수신장치를 사용하여 에폭시수지에 대한 초음파신호의 감쇄, 시간지연 및 지향특성도 조사하였다.

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Epoxy-Cu간 접촉면에서의 절연특성 개선 (Reformation of Dielectric Property in interface between epoxy and Cu)

  • 송재주;김성홍;정남성;황종선;한병성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 추계학술대회 논문집
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    • pp.9-12
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    • 2000
  • Insulators for high-voltage and large-power should be endured mechanically the weight of mold bushing itself and the force of pushed from contact with circuit breaker and conductor. But dielectric breakdown could be occurred result from the external circumstances and internal factors such as chemical reaction, partial discharge, change of temperature and the relation of temperature-time in process of casting. Therefore, to get rid of external and internal factors of dielectric breakdown. Furthermore, to prevent the internal cracks, void, cavity which resulted from the contraction originated on the interface between copper and epoxy resin, formed semi-conductive layer with partially carbon painted on copper bar. The PD properties and the insulation qualities of epoxy molded insulators were improved by roles of cushions for the direction of diameter and natural sliding effects as like separated from conductor for the direction of length.

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손상된 콘크리트 구조물에 에폭시수지를 이용한 보수·보강효과에 대한 연구 (A Study on the Repair and Strengthening Effects of Epoxy Grout for the Damaged Concrete Structure)

  • 신성우;조태관
    • 한국구조물진단유지관리공학회 논문집
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    • 제1권1호
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    • pp.125-132
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    • 1997
  • This study was intended to investigate the effects of epoxy grout on compressive strength for damaged concrete structures. For this purpose, concrete molds were manufactured and tested for compressive strength at 28 days after water curing. Two kinds of Korea-made and one Japan-made epoxy grouts were injected into the broken concrete molds with the automatic low-pressure injecting method or the hand injecting method.

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배전용 주상 몰드변압기의 온도분포 및 열응력 해석 (The temperature distribution and thermal stress analysis of method transformer for power distribution system)

  • 이운용;조한구;김석수;박영두
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 C
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    • pp.1900-1902
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    • 2000
  • In this paper, the temperature distribution and thermal stress analysis of mold transformer for power distribution system is investigated by FEM. Filler type epoxy is applied for good cooling effect in mold transformer.

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일체형 주상용 몰드 변압기의 덕트에 따른 열해석 특성 연구 (The Thermal Analysis of Pole Mount Mold Transformer with One-body Molding by Duct Condition)

  • 조한구;이운용;박영두
    • 한국전기전자재료학회논문지
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    • 제17권3호
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    • pp.348-352
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    • 2004
  • The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and ow loss, but it needs some cooling method because heat radiation between each winding is difficult. The life of transformer is significantly dependent on the thermal behavior in windings. Many transformer designers have calculated temperature distribution and hot spot point by finite element method(FEM) to analyze winding temperature rise. In this paper, The thermal analysis of pole mount mold transformer with one body molding by duct condition is investigated and the test result of temperature rise is compared with simulation data.

일체형 주상용 몰드변압기의 덕트에 따른 열해석 특성 연구 (The Thermal Analysis of Pole Mount Mold Transformer with One-body Molding by Duct Condition)

  • 조한구;이운용
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.2
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    • pp.1135-1138
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    • 2003
  • The transformer is major equipment in power receiving and substation facilities. Necessary conditions required for the transformer are compactness, lightness, high reliability, economic advantages, and easy maintenance. The pole-mount transformer installed in distribution system is acting direct role in supply of electric power and it is electric power device should drive for long term. Most of modem transformer are oil-filled transformer and accident is happening considerable. The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss. One body molding transformer needs some cooling method because heat radiation between each winding is difficult. In this paper, The thermal analysis of pole mount mold transformer with one body molding by duct condition is investigated and the test result of temperature rise is compared with simulation data.

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몰드형 건식 계기용 변압기 제작을 위한 수지 충진 해석 연구 (Numerical Analysis of Resin Filling Process for a Molded Dry-type Potential Transformer)

  • 김무선;장동욱;김승모
    • 한국산학기술학회논문지
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    • 제17권12호
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    • pp.511-517
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    • 2016
  • 철도 차량에 쓰이는 기존 유입식 형태의 계기용 변압기는 장치 내부에 절연유가 충진 된 형태이므로, 차량 운행 중에 내부 압력이 상승할 수 있는 가능성이 있으며. 그에 따른 폭발위험성이 존재한다. 따라서 폭발 방지를 위해 몰드형 건식 계기용 변압기를 개발 중에 있다. 몰드형 건식 계기용 변압기 개발시 주의 하여야 할 점은 몰드를 구성하는 절연용 에폭시 수지를 주입할 때 권선 코일이 감겨진 코어 주변에 기공이 없어야 한다는 것이다. 이는 몰드 내부의 기공에서 스파크 등의 발생 위험이 있기 때문이다. 몰드 내의 기공 발생 요인으로는, 수지 내에 미세 기공(micro void)이 잔재되어 있는 경우와, 성형 중 함침 구조물의 형태에 따라서 대형 기공(macro void)이 발생할 수 있는 점 등이다. 현재 개발 중인 코어는 변압기 성능 향상을 위해 중공(cavity)이 존재하는 형태이며 점도가 높은 에폭시 주입시 중공 내부에 대형 기공이 갇힐 위험이 있다. 따라서 이번 연구에서는, 몰드 내부에 발생할 수 있는 대형 기공의 형성 과정을 이해하고, 기공 형성 요인을 제거할 수 있는 방안으로, 개선된 성형 조건 적용시 기공 형성 결과를 확인하기 위해, 몰드 충진 과정을 VOF기법을 적용한 자유 표면 유동의 수치해석을 통하여 확인하였다.