• 제목/요약/키워드: Epoxy Joining

검색결과 57건 처리시간 0.02초

자동차용 복합재료 드라이브샤프트 설계 및 성형 연구 (Design and Manufacturing of Composite Drive Shaft for Automobiles)

  • 김태욱;이상관;전의진;김완두;이대길
    • 한국자동차공학회논문집
    • /
    • 제1권3호
    • /
    • pp.109-117
    • /
    • 1993
  • A carbon/epoxy composite drive shaft used for the power transmission of the automobiles with steel joints. Compared with the metallic drive shaft, the composite one has the weight saving of 50% with equivalent torsional strength and fatigue characteristics. In this study, the filament winding technique for the composite tube and composite/metal joining technique are estabilished. The performance test of the drive shaft is carried out. The optimal condition of the surface roughness of the steel adherend was $1.5{{\mu}m}$ to $2.5{{\mu}m}$, and the optimal condition of the bonding thickness was 0.15mm. Maximum torque and torsional stiffness of the composite drive shaft manufactured by filament winding process were found to be $210kg{\cdot}m$ and $18.5kg{\cdot}m/deg$, respectively.

  • PDF

접착 및 기계적 프레스 접합부에서의 인장-박리 피로강도 평가 (Fatigue Strength Evaluation of Tensile-Peel Loaded Adhesively Bonded and Mechanical Pressed Joints)

  • 정강;김호경
    • 한국안전학회지
    • /
    • 제24권3호
    • /
    • pp.7-12
    • /
    • 2009
  • The tensile and fatigue experiments were conducted with tensile-peel specimens for investigating on strength of adhesively bonded and mechanical press joints of aluminum sheet used in the field of the automobile industry. The combining epoxy adhesive bonding and mechanical press joining exhibits an increase in joining force as a result of interaction between static forces of the two joining methods. The fatigue strength of pure adhesive joint was measured as 91% of that of the combination of adhesive bond and mechanical press joint, suggesting that the interaction between the bonding and mechanical joining was about 9%.

탄소섬유 에폭시 복합재료의 절삭(밀링) 특성 (Cutting(Milling) Characteristics of Carbon Fiber/Epoxy Composites)

  • 김기수;이대길;곽윤근
    • 대한기계학회논문집
    • /
    • 제14권1호
    • /
    • pp.37-42
    • /
    • 1990
  • 본 연구에서는 수직 밀링에서 탄소섬유 에폭시 복합재료를 절삭할 경우 절삭 조건에 따른 공구마멸 형태를 조사하였으며, 여유면 마멸량을 측정하여 Taylor 지수를 구하였다. 또한 절삭조건 및 측정 방향에 따른 표면거칠기를 조사하여 탄소섬유 에 폭시 복합재료의 가공특성을 조사하였다.

복합재료 접합부의 전단 강도에 미치는 공정 변수의 영향 (Effect of Process Parameters on the Shear Adhesive Strength of the Joint between Composite Materials)

  • 소용신;김하근;김대영
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
    • /
    • pp.58-60
    • /
    • 2003
  • This study was conducted to optimize adhesive joining procedure for epoxy resin composite materials through investigations on correlation of curing condition with shear adhesive strength, curing mechanism analysis and fracture position observation. It was found that shear adhesive strength ranged 4 to 6MPa and could be improved 50 to 70% by increasing curing temperature from 20 to 140$^{\circ}C$. Based on FT-IR spectra analysis, formation of ether group(-$\bigcirc$-) as an evidence of curing was remarkable at the heated curing condition.

  • PDF

극저온에서 우레탄과 에폭시 접착제로 접착된 트리플엑스의 전단강도과 박리 강도 평가 (Evaluations of lap shear and peel strength for epoxy and polyurethane adhesive bonded Triplex sheets at cryogenic temperatures)

  • 손민영
    • Composites Research
    • /
    • 제24권3호
    • /
    • pp.39-45
    • /
    • 2011
  • 접착제에 의한 접합은 일반적으로 구조물의 접합에 널리 사용되고 있다. 폴리우레탄 접착제와 에폭시 접착제는 현재 극저온에서 운항되고 있는 LNG 선박의 화물창에 적용되고 있다. 본 연구에서는 화물창용 소재인 트리플엑스와 폴리우레탄 및 에폭시 접착제와의 상온과 극저온에서의 접착강도를 평가하였다. 연구결과 모든 접착시스템에서 극저온에서 박리강도의 감소가 있었으며 그 원인은 접착제마다 다르게 검토되었다. 결과적으로는 폴리우레탄 접착제와 트리플엑스가 극저온에서의 강도 값이 에폭시에 비해 우수하였으며 LNG 선과 같은 극저온 환경에 접합한 것으로 평가되었다.

강철재료와 탄소섬유/에폭시 복합재료를 이용한 동시경화 조인트의 인장하중 전달용량에 미치는 설계변수에 관한 연구 (Design parameters on the tensile load bearing capacity of a co-cured lap joint with steel and carbon fiber/epoxy composite adherends)

  • 신금철;이정주
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
    • /
    • pp.172-175
    • /
    • 2001
  • The co-cured Joining method, which is regarded as an adhesively bonded Joining method, is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither surface treatment onto the composite adherend nor an additional adhesive joining process because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured Joining process. Since the adhesive of the co-cured joint is the same material as the resin of the composite adherend, the analysis and design of the co-cured joint for composite structures are simpler than those of an adhesively bonded joint, which uses an additional adhesive. In this paper, effects of the manufacturing parameters, namely surface roughness, stacking sequence of the composite adherend, and manufacturing pressure in the autoclave during curing process, on the tensile load bearing capacity of the co-cured single lap joint will be experimentally investigated.

  • PDF

차체 소재 다변화에 따른 체결 및 접합기술 (Mechanical fastening and joining technologies to using multi mixed materials of car body)

  • 김용;박기영;곽성복
    • Journal of Welding and Joining
    • /
    • 제33권3호
    • /
    • pp.12-18
    • /
    • 2015
  • The ultimate goal of developing body is revealed the "lightweight" at latest EuroCarBody conference 2012 and the most core technology is joining process to make lightweight car body design. Accordingly, in this study, the car body assembly line for the assembly process applies to any introduction, particularly in the assembly of aluminum alloy and composite materials applied by the process for the introductory approached. Process were largely classified by welding (laser, arc, resistance, and friction stir welding), bonding (epoxy bonding) and mechanical fastening (FDS, SPR, Bolting and clinching). Applications for each process issues in the case and the applicable award was presented, based on the absolute strength of the test specimens and joining characteristics for comparative analysis were summarized. Finally, through this paper, we would tried to establish the characteristics of the joint for lightweight structure.

극저온용 복합재료의 접착부 강도에 미치는 표면처리 효과에 대한 연구 (Effect of Surface Treatment on Adhesive Bonding Strengh of Composite Material for Cryogenic Application)

  • 안명호;소용신;박동환
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
    • /
    • pp.28-28
    • /
    • 2010
  • The secondary barrier of cargo containment for membrane LNG tank is composed of composite materials such as rigid triplex (rigid secondary barrier, RSB) and flexible triplex (flexible secondary barrier, FSB). RSB and FSB are adhered to each other using an epoxy adherent and the quality of the secondary barrier depends on the bonding strength between them. The bonding strength between RSB and FSB is greatly influenced by the surface condition of RSB prior to joining. In this study, the effect of surface condition prior to joining on the joint strength and the fracture mode occurred between RSB and FSB have been examined in order to establish a proper surface treatment method for improving the bonding strength at the temperature of $-170^{\circ}C$.

  • PDF

평판형 광생물반응기 케이스 접합 기술 (Joining Technology of Flat Panel Photobioreactor Case)

  • 안동규;이호진;안영수
    • 한국정밀공학회지
    • /
    • 제30권2호
    • /
    • pp.154-163
    • /
    • 2013
  • Adhesive bonding and plastic welding have been widely used to join two plastic materials together. The goal of this paper is to determine a proper joining technology of a pair of flat panel (FP) photobioreactor (PBR) case. The material of the FP PBR case is polycarbonate (PC) plate. Two types of adhesion, including acryl adhesive and two-part epoxy adhesive, as well as two types of plastic welding technology, including ultrasonic welding and thermal welding, are employed for joining of PC plates. In order to influence of the adhesion and welding conditions on the joining characteristics of the PC plates in operational conditions of the FP PBR case, the morphology in the vicinity of the joined region as well as the water and pressure resistance characteristic are investigated. In addition, the variation of the bonding strength of the joined region and deformation behaviors in the vicinity of the joined region according to the adhesion and welding conditions is examined via the lap-shear test. From the results of basic experiments, proper joining technologies are chosen. Using the chosen joining technologies, the FP PBR case are fabricated to perform full-scale durability experiment. The results of the full-scale durability experiment have been shown that the chosen joining technologies can be applicable to fabricate the FP PBR case.