• 제목/요약/키워드: Epoxy Joining

검색결과 57건 처리시간 0.02초

냉간압연강판 접착 및 기계적 프레스 접합부의 피로강도 평가 (Fatigue Strength Evaluation of Adhesive Bonded and Mechanical Pressed Joints of Cold Rolled Steel Sheet)

  • 김호경
    • 한국안전학회지
    • /
    • 제25권1호
    • /
    • pp.1-8
    • /
    • 2010
  • The tensile and fatigue experiments were conducted with tensile-shear specimens for investigating the strength of adhesive bonded and mechanical press joints of SPCC steel sheet used in the field of the automobile industry. The optimal punch press force was evaluated 50kN for combining epoxy adhesive bonding and mechanical press joining with a diameter of 8.3mm using SPCC sheet with a thickness of 0.8mm. The combining epoxy adhesive bonding and mechanical press joining exhibits the maximum tensile force of 750N. The fatigue strengths of the combination of adhesive bond and mechanical press joint and pure adhesive joint were evaluated 370N and 320N at 106cycles, respectively. These values correspond to 22% and 20% of their maximum tensile forces, respectively. However, the fatigue strength of the combination of adhesive bond and mechanical press joining was much lower than that of pure mechanical press joining.

자외선 안정제 첨가에 따른 문화재 보존처리용 에폭시계수지의 노화특성 연구 (A study on aging characteristics of epoxy resins for conservation treatment of cultural heritage by adding UV stabilizer)

  • 정세리;조남철
    • 분석과학
    • /
    • 제24권5호
    • /
    • pp.336-344
    • /
    • 2011
  • 문화재 보존처리 시 사용되는 에폭시계수지에 플라스틱 첨가제 중 하나인 자외선 안정제를 첨가함으로써 수지의 광노화를 예방하는데 효과가 있는지 알아보고자 하였다. 문화재 접합 및 복원 과정에서 많이 사용되는 3가지 에폭시계수지에 HALS계와 UVA계 자외선 안정제를 농도별로 첨가하여 시편을 제작하였으며, 자외선 노화 실험을 실시하여 색도 변화, SEM 관찰, 접촉각, FT-IR 분석을 하였다. 또한 인장 전단 접착 강도 시험을 통해 자외선 안정제 첨가 유무에 따른 에폭시계수지의 물성 변화를 확인하였다. 분석 결과, 자외선 안정제를 첨가하여도 화학 구조상의 분해를 방지할 수 없지만 에폭시 R과 에폭시 A는 UVA계 자외선 안정제를 0.1% 이하 첨가함으로써 에폭시계수지의 접착 강도에 크게 영향을 미치지 않고 황변현상이나 균열과 같은 광노화로부터 최소화 할 수 있음을 확인하였다. 이를 통해 문화재접합 및 복원에 사용되는 에폭시계수지의 광노화 문제점을 보완하고 접합 및 복원재로서의 수명을 연장시킬 수 있을 것으로 기대된다.

EXPERIMENTAL STUDY ON PROBABILITY OF STRENGTH FOR EPOXY ADHESIVE-BONDED METALS

  • Seo, Do-Won;Lim, Jae-Kyoo;Jeon, Yang-Bae;Yoon, Ho-Cheol
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.688-693
    • /
    • 2002
  • Adhesive bonding is becoming one of the popular joining techniques in metal industries, since it has some advantages over other techniques such as welding and diffusion bonding, e.g., any dissimilar metals are easily adhesive-bonded together. In this study, the experiments were carried out in order to provide the statistical data with strength evaluation methods: tension, shear and four-point bending tests for thermoplastic epoxy resin based adhesive-bonded metal joints. We should certificate on the probability of the adhesive strength that has the tendency of brittle fracture, the adhesive bonding strength between metals with thermoplastic adhesive has the best probability at four-point bending test. The strength testing method that has higher probability is four-point bending test, shear test and tensile test in order.

  • PDF

A Study on Conceptual Structural Design of Wing for a Small Scale WIG Craft Using Carbon/Epoxy and Foam Sandwich Composite Structure

  • Kong, Chang-Duk;Park, Hyun-Bum;Kang, Kuk-Gin
    • Advanced Composite Materials
    • /
    • 제17권4호
    • /
    • pp.343-358
    • /
    • 2008
  • This present study provides the structural design and analysis of main wing, horizontal tail and control surface of a small scale WIG (Wing-in-Ground Effect) craft which has been developed as a future high speed maritime transportation system of Korea. Weight saving as well as structural stability could be achieved by using the skin.spar.foam sandwich and carbon/epoxy composite material. Through sequential design modifications and numerical structural analysis using commercial FEM code PATRAN/NASTRAN, the final design structural features to meet the final design goal such as the system target weight, structural safety and stability were obtained. In addition, joint structures such as insert bolts for joining the wing with the fuselage and lugs for joining the control surface to the wing were designed by considering easy assembling as well as more than 20 years service life.

플립칩 본딩용 접착제 특성에 미치는 촉매제의 영향 (Effects of Catalysts on the Adhesive Properties for Flip Chip Bonding)

  • 민경은;이준식;유세훈;김목순;김준기
    • 한국재료학회지
    • /
    • 제20권12호
    • /
    • pp.681-685
    • /
    • 2010
  • The application of flip chip technology has been growing with the trend of miniaturization of electronic packages, especially in mobile electronics. Currently, several types of adhesive are used for flip chip bonding and these adhesives require some special properties; they must be solvent-free and fast curing and must ensure joint reliability against thermal fatigue and humidity. In this study, imidazole and its derivatives were added as curing catalysts to epoxy resin and their effects on the adhesive properties were investigated. Non-isothermal DSC analyses showed that the curing temperatures and the heat of reaction were dependent primarily on the type of catalyst. Isothermal dielectric analyses showed that the curing time was dependent on the amount of catalysts added as well as their type. The die shear strength increased with the increase of catalyst content while the Tg decreased. From this study, imidazole catalysts with low molecular weight are expected to be beneficial for snap curing and high adhesion strength for flip chip bonding applications.

접착-성형 공정을 이용한 중첩된 박판간의 결합 (Form-joining Process with the Aid of Adhesive for Joining of a Sheet Metal Pair)

  • 정창균;김태정;양동열;권순용
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.131-135
    • /
    • 2003
  • The form-joining process (or clinching) uses a set of die and punch to impose the plastic deformation-induced geometric constraint on a sheet metal pair, But their joining strength ranges 50-70 percent of that of the resistance spot welding. In this paper, a new form-joining process with the aid of adhesive is proposed in which an epoxy adhesive is applied to a sheet metal pair, to improve joining strength. The strength and mechanical properties of the new process are discussed and compared for other joining processes.

  • PDF

플립칩용 에폭시 접착제의 저온 속경화 거동에 미치는 경화제의 영향 (Effects of Hardeners on the Low-Temperature Snap Cure Behaviors of Epoxy Adhesives for Flip Chip Bonding)

  • 최원정;유세훈;이효수;김목순;김준기
    • 한국재료학회지
    • /
    • 제22권9호
    • /
    • pp.454-458
    • /
    • 2012
  • Various adhesive materials are used in flip chip packaging for electrical interconnection and structural reinforcement. In cases of COF(chip on film) packages, low temperature bonding adhesive is currently needed for the utilization of low thermal resistance substrate films, such as PEN(polyethylene naphthalate) and PET(polyethylene terephthalate). In this study, the effects of anhydride and dihydrazide hardeners on the low-temperature snap cure behavior of epoxy based non-conductive pastes(NCPs) were investigated to reduce flip chip bonding temperature. Dynamic DSC(differential scanning calorimetry) and isothermal DEA(dielectric analysis) results showed that the curing rate of MHHPA(hexahydro-4-methylphthalic anhydride) at $160^{\circ}C$ was faster than that of ADH(adipic dihydrazide) when considering the onset and peak curing temperatures. In a die shear test performed after flip chip bonding, however, ADH-containing formulations indicated faster trends in reaching saturated bond strength values due to the post curing effect. More enhanced HAST(highly accelerated stress test) reliability could be achieved in an assembly having a higher initial bond strength and, thus, MHHPA is considered to be a more effective hardener than ADH for low temperature snap cure NCPs.

FRP 본딩한 알루미늄 판재의 피로균열 저항성에 관한 연구 (A Study of Resistance of Fatigue Crack in Aluminum Alloy Plate Bonded with FRP)

  • 윤한기;오세욱;박원조;허정원
    • Journal of Welding and Joining
    • /
    • 제12권4호
    • /
    • pp.117-126
    • /
    • 1994
  • APAL (Aramid Patched ALuminum alloy) was manufactured, which was a material that was consisting of a A12024-T3 aluminum alloy plate bonded to single-side of it with aramid/epoxy laminates. The aramid/epoxy laminates were bonded to it in condition of 1, 2 ply and fiber orientation of .+-.45, 0.deg./90.deg. Fatigue crack propagation tests were performed at stress ratio R-0.2, 0.5 with Al 2024-T3, APAL 45-1P, APAL 0/90-1P, APAL 45-2P, APAL 0/90-2P specimens to examine behavior of retardation in fatigue crack propagation. All the APAL specimens showed superior fatigue crack resistance. Number of cycle spended for crack to propagate from $a_{M}$=37 to $a_{M}$=65 mm in case of APAL 0/90-2P specimen was half that of Al 2024-T3 specimen. Fatigue crack propagation rate of APAL 0/90 specimens were retarded more compared to APAL 45 specimens and the amounts of retardation at R=0.5 were larger than that at R=0.2. It was found that the retardation in fatigue crack propagation was caused by intact fibers in the wake of crack.ack.

  • PDF

경화촉매 분말의 입도조절 및 표면코팅에 의한 에폭시 레진 기반 혼합조성의 상온 보관특성 개선 (Improvement of Pot Life in the Epoxy Resin-based Adhesive Formulation by Size Control and Coating of Curing Accelerator Powders)

  • 이준식;현창용;이종현
    • 한국분말재료학회지
    • /
    • 제15권2호
    • /
    • pp.119-124
    • /
    • 2008
  • To increase pot life in the formulation mixed with bisphenol F epoxy resin, anhydride-based curing agent, and imidazole-based curing accelerator powders as a paste material for high-speed RFID chip bonding, size variation of the imidazole-based powders and a coating method of the powders were adopted in this study. In experiment with regard to the size variation, the pot life was not outstandingly increased. Through the idea using the coating method, however, the pot life was increased up to 4.25 times in comparison with the addition of initial imidazole-based powders. Consequently, successive bonding of RFID chip could be performed with very short time of 5sec using the suggested formulation having improved pot life.