• Title/Summary/Keyword: Environment-Friendly Grinding

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Development of Environment Friendly Cold Air Grinding System (환경친화형 냉풍연삭시스템 개발)

  • Kim, J.D.;Noh, I.H.;Sung, S.H.;Kim, W.M.;Oh, S.C.;Lee, D.H.;Kwan, K.M.;Jeon, Y.H.;Kim, H.K.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.950-955
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    • 2003
  • Recently, emerging as major tasks are grobal warming prevention, and earth environment conservation and preservation, and the resolution of environmental issues is crucial in the 21st century and needs to jointly be tackled by all nations in cooperation with each other. This research developed dry cold air grinding system, and this ensured cold effects of machine tools and dressing effects against loading phenomenon of grinding wheel, thus extending the tool life of grinding wheel.

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A Counterplan and Environmental damage of Cutting fluids (가공유제의 환경피해와 대책)

  • 김남경;김해지;정종달
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.223-238
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    • 2002
  • This paper presented on an environment estimation of cutting fluid which is a mouse model of acute bacterial rhinosinusitis using cutting fluid in grinding and cutting. Above results will be remarked the necessity of friendly environmental cutting skill when it had used in workshop. The results of a mouse experimental using cutting fluid showed that it are occurred to the respiratory organs sickness. Also cutting fluid are occurred to hurtfulness a person when it used to grinding and cutting in workshop. Also, the results of grinding experiments in avitation materials showed that surface roughness are superior to more emulsion type oil than vegetable type oil according to increase of the depth of cut. Grinding force are similar to both emulsion type oil and vegetable type oil.

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A Study on Environment- Friendly Grinding by Using Cold Air (냉각 공기장치에 의한 환경 친화 연삭 연구)

  • 김남경;이동호;성낙창;송지복
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.145-151
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    • 1998
  • In this study, the experimental and analytic investigation with cold air system has been performed for improving the working environment of the conventional grinding fluid. Very simple cold air system was developed which could replace by the conventional grinding fluid system. The identification of heat of grinding Bone is very important for precision grinding. The experimental data was analysed to investigate the heat which was transferred to the workpiece. It was found that 45∼55% of the total energy for dry grinding, 22∼28% for wet grinding, and 32∼35% for cold air system are conducted to the workpiece in grinding with cubic boron nitride wheel. Cubic boron nitride wheel could reduce the residual stress and thermal demage comparing with aluminium oxide wheel, because cubic boron nitride wheel has very high extreme thermal conductivity.

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A Study on the Environment-Friendly Grinding Technology through Minimizing Coolant (냉각액 최소화를 통한 환경 친화적 연삭 가공기술 연구)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.796-799
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    • 2000
  • The concern of environmental problems by using coolant required the recycling technologies of used coolant and development of environmental-firiendly coolant Some methods have been developing. Those are the dry grinding with compressed cold air and grinding with misted coolant. The farmer is effective in the cooling effect, but has not the performance of lubrication. Otherwise, the latter can satisfy both of them and also decrease the environmental pollution. This paper tried to analyze the cooling effect and surface integral of coolant, compressed cold air, mist through measuring the temperature of grind point and grinding force. Especially, the grinding method with misted coolant according to parameters was done. So, the finding method with misted coolant proved to be effective as one of methods to decrease the environmental pollution.

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A Study on the Grinding Characteristics according to Oil Mist Supply Method (오일 미스트 분사 방법에 따른 연삭특성)

  • 허남환;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.254-257
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    • 2002
  • As the large Coolant amount used of a machine holds mass serious trouble recently, an environment pollution is increased, and a machine is conquering large specific gravity in an empty cost plane. It is the stage that must reexamine the parts washing that processing is later with this current way or a problem of a liquid waste treatment back. The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the grinding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below -$25^{\circ}C$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air and oil mist supply direction were done.

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Development of Corrosion Removing Unit for Small Screw Propeller (소형 스크류 프로펠라의 부식제거장치 개발)

  • KIM GUI-SHIK;HAN SE-WOONG;HYUN CHANG-HAE
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.260-265
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    • 2004
  • The materials of ship screw propeller are commonly the manganese bronze. The seawater corrosion and cavitation of the screw propeller reduce tire propulsive performance of ship. In screw manufactory, tire corrosion rust of tire screw propeller is removed by a hand grinding. The grinding work makes the dust of the heavy metals from the manganese bronze. The dust makes indoor working environment poor. A friendly-environmental and automatic corrosion removing apparatus was developed for the improvement of screw processing and working environment. The corrosion rust of a screw propeller was remarkably removed by using apparatus. And the screw surface roughness was improved by a blasting effect of the apparatus performance test. Anode polarization curves on jour processing conditions, that is to say, grinding, blasting, wire-brushing, fine sand papering, were confirmed by a potentiostat. Especially, two kinds of medias, alumina and emery, were used in the blasting processing. Then, investigated tire cavitation erosion of specimen. This result proved that tire blasting work has considerably improved the corrosion resistance of a screw propeller.

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Ecological Grinding Technology Using Compressed Cold Air and Oil Mist (압축냉각공기와 오일미스트를 이용한 환경친화 연삭가공기술)

  • 이석우;최헌종;허남환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.24-27
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    • 2002
  • The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the finding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below $-25^{\circ}$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air, oil mist spray pressure and oil mist supply direction were done.

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A Health Hazard and Environmental friendly Machining of Machining Fluids (가공유제의 인체피해와 친환경 가공)

  • 김남경;김해지
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.128-135
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    • 2003
  • To decrease environmental damage, the development of environmental friendly fluids provides attractive alternative to the conventional fluids. In this study, the effects of harmful ingredients (Cl, S) contained in the fluids that used in grinding and cutting processes to influence on the nasal cavities of the white rats were measured indirectly. Also, the level of the environmental influence in workshops was graded through analyzing the concentration and chemical ingredients of flying-dust, which generated from the friction and combustion in the cutting process, that for analyzing how harmful the influence of particles to workers then it could be used as the basic data for improving the environment. To improve the conventional machining fluid, which can be harmful on worker's bodies and the environment, the environmental friendly machining method was suggested through analyzing each lubrication properties of vegetable fluid and used-edible oil as alternative fluid. As a result, it was known that an emulsion type fluid might be the main cause leading to some respiratory ailments. Also this paper presents the possibility to use vegetable fluid and used-edible oil as the alternative of cutting fluids.

New Practical and Eco-friendly Recycling method of FRP Boats (FRP선박의 재처리시스템과 활용성 연구)

  • Yoon, Koo-Young
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.10 no.3
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    • pp.181-186
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    • 2007
  • Despite of environmental problems(safety hazards), mechanical recycling of FRP boats, which involves shredding and grinding of the scrap FRP in a new product. is one of the simpler and more technically proven methods than incineration or reclamation ones. Because FRP is made up of reinforced fiber glass, it is very difficult to break into pieces. It also occurs secondary problem such as air pollution and unacceptable shredding noise level. The another urgent problem which is a serious barrier to FRP recycling is very limited reusable applications. This study is to propose a new method which is efficient and environment friendly waste FRP regenerating system. And it also have shown the polymer cement and fiber-reinforced concrete applications with the waste FRP.

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Developing Practical Recycling methods of FRP Boats (FRP선박의 실용적 재활용 방법 연구)

  • Yoon, Koo-Young
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.10 no.3
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    • pp.167-172
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    • 2007
  • Since 1990s, these many researchers have been fully involved in developing recycling methods for FRP boats. There are four basic classes of recycling covered in the literature. the first is "Mechanical recycling" which involves shredding and grinding of the scrap FRP in a new product. Despite of the safety hazards, mechanical recycling is one of the simpler and more technically proven methods. Recent researchers should be more interested in these methods. It is fact that most of FRP wastes are depended on incineration or reclamation. Because it Is made up of reinforced fiber glass, it is very difficult to break into pieces. By the disposing of waste FRP this way, it also occurs secondary problem such as air pollution and unacceptable noise. This study is to propose a new method which is efficient and environment friendly waste FRP regenerating.

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