• Title/Summary/Keyword: Environment Vibration

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Design and Fabrication of Tool Change Multi-nozzle FDM 3D Printer (툴 체인지 방식 멀티 노즐 3D프린터의 설계 및 제작)

  • Suk, Ik-hyun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.38-44
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    • 2021
  • To cater to the transition from single-color to multicolor/multi-material printing, this paper proposes a cartridge-replacing type multi-nozzle Fused Depositon Modeling(FDM) three-dimensional (3D) printer. In the test printing run, tool change failure/wobble/layer shift occurred. It was confirmed that improper support was the cause of this tool change failure. As a solution, spline and electromagnetic cartridges were designed. Wobble was caused by machine vibration and the motor stepping out. To minimize wobble, an additional Z-axis was installed, and the four-point bed leveling method was used instead of the three-point bed leveling method. The occurrence of layer shift was ascribed to the eccentricity of the Z-axis lead screw. Therefore, slit coupler was replaced with an Oldham type. In addition to the mechanical supplementation, the control environment was integrated to prevent accidents and signal errors due to wire connections. Before the final test printing run, a rectifier circuit was added to the motor to secure precise control stability. The final test printing run confirmed that the wobble/layer shift phenomenon was minimized, and the maximum error between layers was reduced to 0.05.

Solder Joints Fatigue Life of BGA Package with OSP and ENIG Surface Finish (OSP와 ENIG 표면처리에 따른 BGA 패키지의 무연솔더 접합부 피로수명)

  • Oh, Chulmin;Park, Nochang;Hong, Wonsik
    • Korean Journal of Metals and Materials
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    • v.46 no.2
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    • pp.80-87
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    • 2008
  • Many researches related to the reliability of Pb-free solder joints with PCB (printed circuit board) surface finish under thermal or vibration stresses are in progress, because the electronics is operating in hash environment. Therefore, it is necessary to assess Pb-free solder joints life with PCB surface finish under thermal and mechanical stresses. We have investigated 4-points bending fatigue lifetime of Pb-free solder joints with OSP (organic solderability preservative) and ENIG (electroless nickel and immersion gold) surface finish. To predict the bending fatigue life of Sn-3.0Ag-0.5Cu solder joints, we use the test coupons mounted 192 BGA (ball grid array) package to be added the thermal stress by conducting thermal shock test, 500, 1,000, 1,500 and 2,000 cycles, respectively. An 4-point bending test is performed in force controlling mode. It is considered that as a failure when the resistance of daisy-chain circuit of test coupons reaches more than $1,000{\Omega}$. Finally, we obtained the solder joints fatigue life with OSP and ENIG surface finish using by Weibull probability distribution.

Thermal frequency analysis of FG sandwich structure under variable temperature loading

  • Sahoo, Brundaban;Mehar, Kulmani;Sahoo, Bamadev;Sharma, Nitin;Panda, Subrata Kumar
    • Structural Engineering and Mechanics
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    • v.77 no.1
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    • pp.57-74
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    • 2021
  • The thermal eigenvalue responses of the graded sandwich shell structure are evaluated numerically under the variable thermal loadings considering the temperature-dependent properties. The polynomial type rule-based sandwich panel model is derived using higher-order type kinematics considering the shear deformation in the framework of the equivalent single-layer theory. The frequency values are computed through an own home-made computer code (MATLAB environment) prepared using the finite element type higher-order formulation. The sandwich face-sheets and the metal core are discretized via isoparametric quadrilateral Lagrangian element. The model convergence is checked by solving the similar type published numerical examples in the open domain and extended for the comparison of natural frequencies to have the final confirmation of the model accuracy. Also, the influence of each variable structural parameter, i.e. the curvature ratios, core-face thickness ratios, end-support conditions, the power-law indices and sandwich types (symmetrical and unsymmetrical) on the thermal frequencies of FG sandwich curved shell panel model. The solutions are helping to bring out the necessary influence of one or more parameters on the frequencies. The effects of individual and the combined parameters as well as the temperature profiles (uniform, linear and nonlinear) are examined through several numerical examples, which affect the structural strength/stiffness values. The present study may help in designing the future graded structures which are under the influence of the variable temperature loading.

Efficient buffeting analysis under non-stationary winds and application to a mountain bridge

  • Su, Yanwen;Huang, Guoqing;Liu, Ruili;Zeng, Yongping
    • Wind and Structures
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    • v.32 no.2
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    • pp.89-104
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    • 2021
  • Non-synoptic winds generated by tornadoes, downbursts or gust fronts exhibit significant non-stationarity and can cause significant wind load effect on flexible structures such as long-span bridges. However, conventional assumptions on stationarity used to evaluate the structural wind-induced vibration are inadequate. In this paper, an efficient frequency domain scheme based on fast CQC method, which can predict non-stationary buffeting random responses of long-span bridges, is presented, and then this approach is applied to evaluate the buffeting response of a long-span suspension bridge located in a complex mountainous wind environment as an example. In this study, the data-driven method based on one available measured wind speed sample is firstly presented to establish non-stationary wind models, including time-varying mean wind speed, time-varying intensity envelope function and uniformly modulated fluctuating spectrum. Then, a linear time-variant (LTV) system based on the proposed scheme can be generally applied to calculate the non-stationary buffeting responses. The effectiveness and accuracy of the proposed scheme are verified through Monte Carlo time domain simulation implemented in ANSYS platform. Also, the transient effect nature of the bridge responses is further illustrated by comparison of the non-stationary, quasistationary and steady-state cases. Finally, buffeting response analysis with traditional stationary treatment (10 min constant mean plus stationary wind fluctuation) is performed to illustrate the importance of the non-stationary characteristics embedded in original wind speed samples.

Development of Semi-Active Control Algorithm Using Deep Q-Network (Deep Q-Network를 이용한 준능동 제어알고리즘 개발)

  • Kim, Hyun-Su;Kang, Joo-Won
    • Journal of Korean Association for Spatial Structures
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    • v.21 no.1
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    • pp.79-86
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    • 2021
  • Control performance of a smart tuned mass damper (TMD) mainly depends on control algorithms. A lot of control strategies have been proposed for semi-active control devices. Recently, machine learning begins to be applied to development of vibration control algorithm. In this study, a reinforcement learning among machine learning techniques was employed to develop a semi-active control algorithm for a smart TMD. The smart TMD was composed of magnetorheological damper in this study. For this purpose, an 11-story building structure with a smart TMD was selected to construct a reinforcement learning environment. A time history analysis of the example structure subject to earthquake excitation was conducted in the reinforcement learning procedure. Deep Q-network (DQN) among various reinforcement learning algorithms was used to make a learning agent. The command voltage sent to the MR damper is determined by the action produced by the DQN. Parametric studies on hyper-parameters of DQN were performed by numerical simulations. After appropriate training iteration of the DQN model with proper hyper-parameters, the DQN model for control of seismic responses of the example structure with smart TMD was developed. The developed DQN model can effectively control smart TMD to reduce seismic responses of the example structure.

Shock Analysis of Mobile Power Supply Container for Radar with MIL-STD-810H (MIL-STD-810H를 적용한 레이더 전력공급용 이동식 컨테이너의 충격해석)

  • Kwon, Jaeeon;Shin, Dongwon;Hur, Jangwook
    • Journal of the Korea Institute of Military Science and Technology
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    • v.24 no.6
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    • pp.569-576
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    • 2021
  • Radar is a ground defense system that detects enemy aircraft and receives power from a mobile power supply in an emergency. Serious problems may occur if the equipment is damaged by impact during transportation for use. The US military standard MIL-STD-810H contains information on environmental tests such as shock and vibration applied to munitions. Therefore, in this study, the transient analysis of ANSYS 19.2 was performed using the impact data specified in MIL-STD-810H as an input value. Through this, the maximum stress generated in the impact environment of the mobile power supply container was derived, and the safety margin was calculated to confirm the reliability of the container.

Capturing research trends in structural health monitoring using bibliometric analysis

  • Yeom, Jaesun;Jeong, Seunghoo;Woo, Han-Gyun;Sim, Sung-Han
    • Smart Structures and Systems
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    • v.29 no.2
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    • pp.361-374
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    • 2022
  • As civil infrastructure has continued to age worldwide, its structural integrity has been threatened owing to material deteriorations and continual loadings from the external environment. Structural Health Monitoring (SHM) has emerged as a cost-efficient method for ensuring structural safety and durability. As SHM research has gradually addressed an increasing number of structure-related problems, it has become difficult to understand the changing research topic trends. Although previous review papers have analyzed research trends on specific SHM topics, these studies have faced challenges in providing (1) consistent insights regarding macroscopic SHM research trends, (2) empirical evidence for research topic changes in overall SHM fields, and (3) methodological validations for the insights. To overcome these challenges, this study proposes a framework tailored to capturing the trends of research topics in SHM through a bibliometric and network analysis. The framework is applied to track SHM research topics over 15 years by identifying both quantitative and relational changes in the author keywords provided from representative SHM journals. The results of this study confirm that overall SHM research has become diversified and multi-disciplinary. Especially, the rapidly growing research topics are tightly related to applying machine learning and computer vision techniques to solve SHM-related issues. In addition, the research topic network indicates that damage detection and vibration control have been both steadily and actively studied in SHM research.

Characteristics Analysis of Highly Elastic Materials according to the Graphite Content and a Simulation Study of Physical Properties Prediction Using a Nonlinear Material Model (열팽창성 그래파이트 함량에 따른 고탄성 도료 소재의 특성 분석 및 비선형 재료모델을 활용한 물성 예측 시뮬레이션 연구)

  • Yu, Seong-Hun;Lee, Jong-Hyuk;Kim, Dae-cheol;Lee, Byung-Su;Sim, Jee-Hyun
    • Textile Coloration and Finishing
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    • v.34 no.4
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    • pp.250-260
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    • 2022
  • In this research, a high-elasticity acrylic emulsion binder with core-shell polymerization and self-crosslinking system is mixed with a flame-retardant water-dispersed polyurethane (PUD) binder. In addition, finite element analysis was conducted through virtual engineering software ANSYS by applying three representative nonlinear material models. The most suitable nonlinear material model was selected after the relative comparison between the actual experimental values and the predicted values of the properties derived from simulations. The selected nonlinear material model is intended to be used as a nonlinear material model for computational simulation analysis that simulates the experimental environment of the vibration test (ASTM E1399) and the actual fire safety test (ASTM E1966). When the mass fraction of thermally expandable graphite was 0.7%, the thermal and physical properties were the best. Among the nonlinear material models, the simulation result of the Ogden model showed the closest value to the actual result.

A Study on Field-to-lab Test Method for the Safe Transport and Optimum Packaging Design of the Parcel Delivery in Korea (국내 택배화물의 안전운송 및 적정포장을 위한 Field-to-Lab 시험방법 연구)

  • Oh, Jae Young;Suh, Sang Uk;Lim, Mijin
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.28 no.2
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    • pp.127-132
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    • 2022
  • The growth of e-commerce market requires more delivery packagings, which protect goods from the damage factors on the delivery. In this study, we have analyzed the distribution environment data (vibration and impact) measured in previous study and compared with global standards (ISTA, ASTM), so that we developed the testing method for Field-to-Lab simulation suitable to the domestic delivery. In order to verify the efficacy of this method, we took the Field-to-Lab tests for 3 packaged products (detergents set, glass tableware set, small furniture), which has been frequent breakages or damages on the actual delivery by e-commerce order, so that we could find out the test results were similar to those of the actual delivery occasions. In addition, we could perform redesign and improvement of the parcel delivery packagings for safe transportation by taking this Field-to-Lab test repeatedly. This test methods was finally proposed to be Korean industrial standard (KS), and is expected to be useful as a designing tool for the packaging optimization between protecting goods and reducing packaging waste.

Development of Energy Efficiency Routing Technique for Mobile Ad-hoc Sensor Network (모바일 에드-혹 센서 네트워크를 위한 에너지 효율적 라우팅 기법 개발)

  • Lee, YangMin;Lee, KwangYong;Lee, JaeKee
    • Proceedings of the Korea Information Processing Society Conference
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    • 2009.11a
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    • pp.547-548
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    • 2009
  • The development of USN(Ubiquitous Sensor Network) technology is creating numerous application areas. Although a network configuration with fixed sensors was the norm in the past, the coexistence of mobile and fixed sensor nodes is a new trend. Fixed sensor networks focused on the energy efficiency of nodes, but the latest studies consider guaranteeing the mobility of nodes and maintaining their connectivity, while remaining energy efficient at the same time. This paper proposes a routing protocol for a mobile ad-hoc sensor network that improves the mobility, connectivity and energy efficiency of nodes while allowing for the management and maintenance of a large number of nodes even in a complex communication environment where mobile and fixed nodes coexist. An algorithm for multi-hop multi-paths, a technique for topology reconfiguration by node movement prediction and vibration sensors, path setting for a large number of nodes, and efficient data transfer technology have been introduced to implement the modified LEAHC-AOMDV protocol. Furthermore, the excellence of this protocol was verified through a comparative experiment with the conventional LEACH protocol.