• 제목/요약/키워드: Engineering Process Control

검색결과 5,885건 처리시간 0.039초

Optimal Energy Costs based on Improving Retort Process In Food Canning Manufacturing

  • Saredchapan, Supawut;Chaikla, Amphawan;Masuchun, Ruedee;Trisuwannawat, Thanit;Julsereewong, Prasit
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2003년도 ICCAS
    • /
    • pp.2309-2312
    • /
    • 2003
  • This paper presents the minimization of the energy costs based on energy saving for industrial retort process of canned food. The approved proposed method is related the optimal steam or hot water flow control to achieve desired temperature of retort process. The smooth response and zero steady state error can be also achieved. The performances of the proposed control technique were observed using a small tuna canned food plant in Thailand as an illustrative example. The experimental results are given to support the saving in energy costs and some benefits of the proposed technique.

  • PDF

PL시대에 있어서 품질보증을 위한 공정관리기법 (Process Control Techniques for Quality Assurance in the Product Liability Age)

  • 정영배;김연수
    • 산업경영시스템학회지
    • /
    • 제20권42호
    • /
    • pp.73-85
    • /
    • 1997
  • In the product liability age the demand on quality is extremely high and inspection and test are automated. The process capability indices $C_p, {\;}C_{pk}$ and p control chart widely used to provide unitless measure of process performance and process control. Traditional process capability indices $C_p, {\;}C_{pk}$ do not represent the process variation from target value. The convention p chart for control of fraction nonconforming becomes inadequate when the fraction nonconforming becomes very small such as PPM level production system. This paper proposes process performance measure considering quadratic loss function and cumulative counts control chart for control of PPM level production system.

  • PDF

열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발 (The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process)

  • 오재호;배효정;최기수;안두성
    • 동력기계공학회지
    • /
    • 제9권4호
    • /
    • pp.181-186
    • /
    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

  • PDF

G-code control 을 이용한 웹 기반 금형 가공 공정 모니터링 &컨트롤 시스템 개발 (Development of Web-based Mold manufacturing process monitoring & control system using G-code control)

  • 김건희;최진화;전병철;조명우
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.269-272
    • /
    • 2004
  • The target of this paper is the development of Web-based monitoring & control system which is for effective and economic management of mold manufacturing process. This system has three module; G-code Control, Monitoring Module and Result analysis module. Also, as the environment of development is based on internet, this system which is possible to the remote site management of manufacturing process works on Web. To be possible to control the manufacturing monitoring by client, each module is made ActiveX control and is based on socket communication. This system makes the foundation which is possible to manage the mold manufacturing process efficiently from remote site by matching real-time monitoring with manufacturing process in factory using G-code control and displaying the result of manufacturing using Ch-CGI.

  • PDF

이송 및 주축속도 가변속에 의한 볼 엔드밀 절삭공정의 절삭력 추적제어 (Cutting Force Control by Variable Feed and Spindle Speed in Ball-end Milling Process)

  • 이천환;이승욱;이건복
    • 한국정밀공학회지
    • /
    • 제10권4호
    • /
    • pp.73-80
    • /
    • 1993
  • There and two important variables in machining process control, which are feed and cutting speed. It is possible to improve the machining accuracy and the productivity by maintaining the optimal feed and cutting speed. In this work, a controller is designed to achieve on-line cutting force control based on the modeling of cutting process dynamics established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and the second is spindle speed control under the constant feed. Finally, both are proved to work properly through simulation and experimentation.

  • PDF

절삭가공의 적응제어에 관한 연구 (A Study on Adaptive Control of Cutting Process)

  • 김남경;송지복
    • 한국정밀공학회지
    • /
    • 제9권2호
    • /
    • pp.138-144
    • /
    • 1992
  • Conventionally, model equation for cutting process has been used at adaptive control. But in this paper, the cutting force is discerned by piezo electric dynamometer and is controlled adaptively using fuzzy inferance so that the constant load feeding is possible. Main conclusions are as follows : (1) with proper design of fuzzy label, more active cutting force control is possible. (2) adaptive control is possible with only qualitative knowledge instead of model equation of cutting process.

  • PDF

반도체 수율 향상을 위한 통계적 공정 제어에 전문가 시스템의 적용에 관한 연구 (Applying Expert System to Statistical Process Control in Semiconductor Manufacturing)

  • 윤건상;최문규;김훈모;조대호;이칠기
    • 한국정밀공학회지
    • /
    • 제15권10호
    • /
    • pp.103-112
    • /
    • 1998
  • The evolution of semiconductor manufacturing technology has accelerated the reduction of device dimensions and the increase of integrated circuit density. In order to improve yield within a short turn around time and maintain it at high level, a system that can rapidly determine problematic processing steps is needed. The statistical process control detects abnormal process variation of key parameters. Expert systems in SPC can serve as a valuable tool to automate the analysis and interpretation of control charts. A set of IF-THEN rules was used to formalize knowledge base of special causes. This research proposes a strategy to apply expert system to SPC in semiconductor manufacturing. In analysis, the expert system accomplishes the instability detection of process parameter, In diagnosis, an engineer is supported by process analyzer program. An example has been used to demonstrate the expert system and the process analyzer.

  • PDF

하수처리시설에서 인 고도처리를 위한 자동제어시스템 개발에 관한 연구 (Development of the Automatic Control System for the Advanced Phosphorus Treatment in Sewage Treatment Plant)

  • 김선국;이호식;전태성
    • 한국물환경학회지
    • /
    • 제28권2호
    • /
    • pp.300-304
    • /
    • 2012
  • It has a limitation to satisfy the phosphorus effluent criteria of 0.2 mg/L which will be reinforced from 2012 with the Biological Nutrient Removal (BNR) process. The chemical coagulation process has been operated in parallel with the biological treatment process for advanced treatment of phosphorous in the developed countries including Europe. However, the coagulation process has some disadvantages such as the desired goal may not be achieved without injecting the optimum dosage of the coagulant. This study developed the automatic control system to inject the optimum dosage of phosphorous coagulant into the coagulation process. The adopted coagulant was 10% Poly Aluminum Chloride (PAC) in this study. The automatic control system developed in this study was adopted for the treatment of the phosphorus from the effluent in SBR process. The automatic control system was composed of the data receiving part, the optimum coagulant dosage control part and the data transmit part. The result of the phosphorous advanced treatment of the SBR effluent using the automatic control system showed the removing efficiency over 95% consistently with the phosphorous concentration under 0.02 ~ 0.15 mg/L. The reproducibility analysis for checking the safety of automatic control system showed more than 95% correlation.

MPC Based Feedforward Trajectory for Pulling Speed Tracking Control in the Commercial Czochralski Crystallization Process

  • Lee Kihong;Lee Dongki;Park Jinguk;Lee Moonyong
    • International Journal of Control, Automation, and Systems
    • /
    • 제3권2호
    • /
    • pp.252-257
    • /
    • 2005
  • In this work, we propose a simple but efficient method to design a target temperature trajectory for pulling speed tracking control of the crystal grower in the Czochralski crystallization process. In the suggested method, the model predictive control strategy is used to incorporate the complex dynamic effect of the heater temperature on the pulling speed into the temperature trajectory design quantitatively. The feedforward trajectories designed by the proposed method were implemented on 200 mm and 300 mm silicon crystal growers in the commercial Czochralski process. The application results have demonstrated its excellent and consistent tracking performance of pulling speed along whole bulk crystal growth.

In-Process Cutter Runout Compensation Using Repetitive Learning Control

  • Joon Hwang;Chung, Eui-Sik
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제4권4호
    • /
    • pp.13-18
    • /
    • 2003
  • This paper presents the in-process compensation to control cutter ronout and to improve the machined surface quality. Cutter ronout compensation system consists of the micro-positioning servo system with piezoelectric actuator which is embeded in the sliding table to manipulate radial depth of cut in real-time. Cutting force feedback control was proposed in the angle domain based upon repetitive learning control strategy to eliminate chip load variation in end milling process. Micro-positioning control due to adaptive actuation force response improves the machined surface quality by cutter ronout compensation.