• Title/Summary/Keyword: Engineering Process Control

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A Study on the Force Control of a Robot Manipulator in the Deburring Process (디버링 작업을 위한 로봇 매니퓰레이터의 힘 제어에 관한 연구)

  • 채호철;한창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1169-1172
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    • 1995
  • In this paper, the external force control and hybrid force control algorithms are proposed to apply Deburring process. the purpose of adjust which can be implemented to on unknown environments, adaptive control law(MRAC) is adopted. IF a model system is given, the plant system can be controlled on the way which we will introduce to. We showed the validation and the possibility of Deburring process with multi-dimensional force control through experiments. the experimental result show the validity of Deburring in the robot manipulator.

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Cutting Force Regulation in Turning Using Sliding Mode Control (슬라이딩 모드 제어기를 응용한 선삭공정 절삭력 제어)

  • 박영빈;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.605-609
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    • 1996
  • Continuous sliding mode control is applied to turning process for cutting force regulation. The highest feedrate compatible with the allowable cutting force is applied in rough cutting process such that maximum productivity is ensured and tool breakage is avoided. The programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits far feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings “quantized” effect, and the optimal faedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Conventional switching control law at a sliding surface is replaced by a smooth control interpolation in a selected boundary layer to avoid the excitation of high-frequency dynamics. Simulation results are presented in comparison with those obtained by applying adaptive control.

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Process Control Based on the Incomplete Measurement Data Obtained from 100% Inspection (전수검사에서 얻어진 불완전한 측정 데이터를 사용한 공정관리)

  • Kwon, Hyuck-Moo
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.2
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    • pp.84-92
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    • 2004
  • A process control procedure is proposed when 100% inspection is performed in a process with excellent capability. Only the incomplete measurement data is assumed to be available, i.e. the specific measurement value of the quality characteristic is not available for each item but it can be determined to be smaller or larger than any prescribed value. In the suggested model, a signal limit is introduced to determine whether the process under study is in control or not. If the quality characteristic of an incoming item exceeds the upper signal or the lower signal limit, the process is determined to be stopped or not by comparing the number of consecutively accepted items with a predetermined threshold number. The procedure is designed based on the type I and II errors. The performance of the model is evaluated by the expected number of items produced under the in-control and out-of-control states until the process is stopped.

An Experimental Study on the Automation of Semi-Hot-Air Coffee Roasting Process (반열풍식 커피 로스터기의 로스팅 과정 자동화 구현을 위한 실험적 연구)

  • Choi, Ho-Man;Namkung, Hwang;Kim, Dong-Won;Park, Chang Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.687-695
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    • 2015
  • An experimental study on the automation of the coffee roasting process was conducted. For this study, a temperature sensor, controllers, and motors were added to a manually operated coffee roaster. The temperature, time, and exhausting damper control were selected as the control parameters. The thermocouple measurements were severely influenced by the thermocouple size and location of the roaster. As a result, the standard thermocouple size and location of the roaster were experimentally set to show a similar trend of temperature change by using a previously installed thermometer. A standard roasting process was chosen through repeated roasting experiments and the advice of a roasting expert. The automation of the roasting process was successfully executed using temperature criteria, such as the bean input and first and second crack occurrence, and by controlling the exhausting damper opening time. The control parameters and roaster skills can be used for similar types of roasters for process automation.

Development of a Monitoring and Control System in Gas Purification Process (가스 정제공정의 감시 제어시스템 연구)

  • 조택선;양종화
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.313-317
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    • 1996
  • This work deals with description of gas purifing system to product high pure helium gas using low temperature absorption. The system controls temperature of heaters, open/close of solenoid valves and levels of liquid nitrogen to purify a raw gas and continuously products purified gas with perfoming alternatively purification and regeneration. We develop the monitoring and control program to monitor the gas purification process on real-time and control the process time with checking the impurities in purified gas. From the result of system operation, the developed monitoring and control system continuously products high pure helium gas with reducing impurities in raw gas to permitted limits(less than 0.01 ~ 0.05 ppm)

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A Control Scheme for a Gradual Drift in the Process Variance

  • Kang, Hunku
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.56
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    • pp.83-92
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    • 2000
  • This paper presents a study on control schemes for gradual increases (drifts) in a process variance. A new control chart, the Drifting Variance Control Chart (DVCC) is designed using Likelihood Ratio Test (LRT), and the ARL performance of the chart is evaluated for different subgroup sizes. The performance of this chart is then compared to some of the popular control schemes for the process dispersion, like the Shewhart S$^2$chart, the CUSUM chart and the EWMA chart. Results are presented and discussed. Also included is a sensitivity analysis that investigates how the DVCC performs when applied to a stepped change in process variance.

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Experimental Examination of Multivariable PID Controller Design on Frequency Domain using Liquid Level Process

  • Eguchi, Kazuki;Iwai, Zenta;Mizumoto, Ikuro;Kumon, Makoto
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.786-791
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    • 2005
  • This paper is concerned with the examination and evaluation concerning a tuning method of multivariable PID controllers based on partial model matching on frequency domain proposed by authors from practical view point. In this case, PID controller parameters are determined by minimizing the loss function defined by the difference between frequency response of ideal model transfer function and actual frequency response on several frequency points. The purpose of the paper is to examine and evaluate the performance of the method through actual experiments of MIMO liquid level experimental process control equipment.

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Rule-based controller by Modified Ziegler-Nichols tuning (개선된 Ziegler-Nichols 동조에 의한 규칙기반 PID제어기 설계)

  • Lee, Won-Hyok;Choi, Jeong-Nae;Kim, Jin-Kwon;Hwang, Hyung-Soo
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.775-777
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    • 1998
  • The Ziegler-Nichols parameter tuning has been widely known as a fairly heuristic method to good determine setting of PID controllers, for a wide range of common industrial processes. We extract process knowledge required for rule base controller through tuning experiment and simulation study, such as set point weighting and normalised gain and dead time of process. In this paper, we presents a rule base PID controller by extracted process knowledge and the modified Ziegler-Nichols tuning. Computer simulation are provided demonstrate the feasibility of this approach.

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Design and Control of a Bidirectional Power Conversion System with 3-level T-type Inverter for Energy Storage Systems

  • Sung, Won-Yong;Ahn, Hyo Min;Oh, Chang-Yeol;Lee, Byoung Kuk
    • Journal of Electrical Engineering and Technology
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    • v.13 no.1
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    • pp.326-332
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    • 2018
  • In this paper, the design process and the control method of the power conversion system (PCS) that consists of a bidirectional DC-DC converter and a 3-level T-type inverter for an energy storage system is presented. Especially the design method of the output LCL filter for a 3-lvel T-type inverter without complex mathematical process are proposed. The validity of the control method and design process in this paper are verified through simulation and experimental analysis.

Unit Process Scheduling System Development and Calculation and Control Method of Planned Leadtime Using Multiple Linear Regression under Make to Order Manufacturing System in Transformer Winding Process (변압기 권선공정에서의 수주 제작품의 단위공정 일정관리 시스템 개발과 다중회귀분석을 이용한 계획 리드타임 산출 및 관리 방안)

  • Kang, Dae-Wan;Kang, Chang-Wook;Kang, Hae-Woon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.3
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    • pp.117-124
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    • 2008
  • Ultra-high voltage transformer industry has characteristic of small quantity batch production system by other order processing unlike general mass production systems. In this industry, observance of time deadline is very important in market competitive power security and company continued existence. The transformer winding is a process that rolls a coil is coated with an electric insulation material in order to generate the required voltage using the voltage fluctuation. The winding process is very important production process in the extra-high voltage transformer manufacturing industry because winding process is core process that occupy weight about half of whole process and is process that decide current ratio of transformer. This paper proposes a statistical calculation and control method of planned leadtime on the basis of real data and informations for the A company in transformer winding process. Moreover, we develop unit process scheduling system.