• Title/Summary/Keyword: Engineering Process Control

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Design of the Material Control System based on Service Oriented Architecture (서비스 지향 아키텍쳐 기반의 자재관리시스템 설계)

  • An, Min-Jeong;Lee, Hong-Chul
    • IE interfaces
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    • v.20 no.3
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    • pp.257-266
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    • 2007
  • To survive in rapidly changing business environment, the enterprises of all over the world are trying to integrate their IT infra structure and are trying to automate their business process. Service Oriented Architecture (SOA) is being accepted as an IT standard to support efficient system integration and flexible business process automation between enterprises or departments. The material control system is required this software architecture between manufacturing company and materials supply vendors. This paper introduces concept of SOA, relevant technology about SOA such as Web Services and Business Process Execution Language (BPEL) and Enterprise Service Bus (ESB) and describes how to automate materials control process by designing the material control system based on SOA. The analysis of requirements is proceeded by Unified Modeling Language (UML) and SOA delivery strategy is selected the top-down strategy. And this paper describes how to derive services and operations and how to arrange services in three service layers and how to design business process.

A Study on the applications of flow control methods in sewage treatment process system (하수처리 공정시스템에서 유량제어기법의 활용에 관한 연구)

  • Jeong, Seong-Yun;Kang, Seon-Hong
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.5
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    • pp.597-604
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    • 2016
  • This study was begun with the object of actively reflection the rapid technological advancements of the electronical control and mechanical control industries to sewage disposal methods. Or focuses on applying a flow control method that utilizes inverters and automatic valves to sewage treatment process systems. This study proposes that sewage treatment process systems architects must acquire a certain degree of technical skills in the areas of electrical and mechanical controls in order to raise the standard of completeness of sewage treatment process systems. And further emphasizes that there is required continuous research on automatics valves that are used in sewage treatment.

Quality characteristics and the process control of high-strength frictional bolt-sets (고장력 마찰접합 볼트세트의 품질특성에 관한 연구)

  • Son, S.Y.;Shin, K.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.189-196
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    • 1994
  • Quality assurance in the process of manufacturing high strengh bolt sets used in the frictional joints of structures in one of important concern to users as well as to manufactures. In case of occurrences of either defective or low-quality products, even if they are quite rare, some systematic means of localizing the cause-characteristics and matching to corresponding production process is necessary. Control chart of torque factor is the primary indicatir in finding defectiveness of the products. Use of correlation diagrams ofnhardness of the bolt set presents in part a way of screening the cause. Retest data of the bolt set provide additional ideas of localizing the cause, for which theoretical background is presented in this regard. A process-characteristics matrix relating the causes of low quality to the corresponding process of manufacturing, which is of prime importance for the feedback control of production, is also proposed. Finally general features of control to assure quality of the set is described.

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A Research about Implementation of Fuzzy Control Algorithm with Variable Input Gain for Improving Performance of Tension Control (장력제어 성능개선을 위한 가변 입력이득 퍼지제어알고리즘 적용에 관한 연구)

  • Sul, Jae-Hoon;Park, Jong-Oh;Jang, Jong-Seung;Lim, Young-Do
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.8
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    • pp.680-688
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    • 2001
  • In this paper, the fuzzy control with variable input gain is applied to maintain the consistent tension in the process of taking up and releasing texture. In the process of discharging web on one side rolling it on another, the take-up drum gets smaller on the release drum side as it gets bigger on the rolling side, thus it is necessary to change the balance of velocity between the sides. In order to solve the problem a tension controller is necessary. The PI control method has been employed to maintain the consistent tension, but the PI control method produces a problem which requires an experienced worker with the traits of the machine, in order to perform the fine adjustments according to the environment of the process. For solving the above problem, we apply fuzzy control to the tension system, in order to produce a uniform roll. For the performance test, the fuzzy controller does not need to revise the parameters. Therefore the fuzzy controller exhibits an excellent additivity for the tension system where the system is changed with time.

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Design Features and Control Strategies of a Generic Internet Based Telerobotic System

  • Munasinghe, Sudth R.;Lee, Ju-Jang;Ishida, Yuji;Egashira, Naruto;Namakura, Masatoshi
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1460-1464
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    • 2003
  • This paper describes the design and implementation techniques of a generic Internet based telerobotic system. The purpose is to make precious technical information and hands-on experience of the authors widely available for the research community. The paper is based on the telerobotics system that the authors recently implemented between KAIST and Saga University, Japan. In its current functionality, two control modes can be exercised; high-level supervisory control, and low-level supervisory control.

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Local T2 Control Charts for Process Control in Local Structure and Abnormal Distribution Data (지역적이고 비정규분포를 갖는 데이터의 공정관리를 위한 지역기반 T2관리도)

  • Kim, Jeong-Hun;Kim, Seoung-Bum
    • Journal of Korean Society for Quality Management
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    • v.40 no.3
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    • pp.337-346
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    • 2012
  • Purpose: A Control chart is one of the important statistical process control tools that can improve processes by reducing variability and defects. Methods: In the present study, we propose the local $T^2$ multivariate control chart that can efficiently detect abnormal observations by considering the local pattern of the in-control observations. Results: A simulation study has been conducted to examine the property of the proposed control chart and compare it with existing multivariate control charts. Conclusion: The results demonstrate the usefulness and effectiveness of the proposed control chart.

Development of VSI Synthetic Control Chart (가변샘플링기법을 이용한 합성관리도의 개발)

  • Song, Suh-Ill;Park, Hyun-Kyu
    • Journal of Korean Society for Quality Management
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    • v.33 no.1
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    • pp.1-10
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    • 2005
  • This paper develops a new VSI $\={X}-CRL$ synthetic control chart that considers convenience of use in the field, and perception of change of process applying VSI techniques to synthetic control chart, simultaneously. We found the optimal sampling interval and various control limit factor of the suggested chart using markov chain. Comparison and analysis is carried out between synthetic VSI $\={X}-CRL$ chart and other chart in the statistical aspect; $\={X}$ control chart, VSI $\={X}$ chart, another synthetic chart. In case that the process follows normal distribution, the proposed VSI $\={X}-CRL$ synthetic control chart in detecting process mean shift showed the best performance in aspect of statistical performance, regardless of control limit L of CRL/S control chart.

Profile Position Control of Reactive Batch Distillation Column (회분식 반응 증류탑의 프로필 위치 제어)

  • Im, Chae-Yong;Han, Myeong-Wan
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.3
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    • pp.263-268
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    • 2001
  • A new control scheme s proposed for the control of reactive batch distillation (RBD) column. A nonlinear wave model captures the essential dynamic behavior of the RBD process. The proposed control scheme is based on both Generic Model Control(GNC) and nonlinear wave model. The control scheme uses a profile position of the column as a controlled variable. Ethanol esterification process using RBD is chosen as an example process. Tight control of the distillate purity is obtained with the use of the proposed control scheme.

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A Study on the Correlation between Curing Temperature and Thermal Deformation of a Moving Web in Roll-to-Roll Printed Electronics (롤투롤 인쇄 전자 시스템에서 건조 온도와 유연기판의 열변형간 상관관계에 대한 연구)

  • Lee, Jongsu;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.8
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    • pp.653-658
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    • 2014
  • Roll-to-Roll printing process has become a great issue as a breakthrough for low cost and mass production of electronic devices such as organic thin film transistor, and etc. To print the electronic devices, multi-layer printing is essential, and high precision register control is required for this process. Unlike stop-and-repeat printing process, it is impossible to control the register in a static state since the roll-to-roll process is a continuous system. Therefore, the behavior of web such as polyethylene terephthalate (PET) and polyimide (PI) by the tensile and thermal stress generated in the roll-to-roll process as well as motor control of driven rolls has to be considered for a high precision register control. In this study, the correlation between curing temperature and thermal deformation of PET web is analyzed. Finally, it is verified experimentally that the temperature disturbance generates the more serious register error under the higher curing temperature.

Web Guide Process in Cold Rolling Mill : Modeling and PID Controller

  • Ahn, Byoung-Joon;Park, Ju-Yong;Chang, Yu-Shin;Lee, Man-Hyung
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1074-1085
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    • 2004
  • There are many intermediate web guides in cold rolling mills process such as CRM (cold rolling mill), CGL (continuous galvanizing line), EGL (electrical galvanizing line) and so on. The main functions of the web guides are to adjust the center line of the web (strip) to the center line of the steel process. So they are called CPC (center position control). Rapid process speed cause large deviation between the center position of the strip and the process line. Too much deviation is not desirable. So the difference between the center position of the strip and the process line should be compensated. In general, the center position control of the web is obtained by the hydraulic driver and electrical controller. In this paper, we propose modelling and several controller designs for web-guide systems. We model the web and guide by using geometrical relations of the guide ignored the mass and stiffness of the web. To control the systems, we propose PID controllers with their gains tuned by the Ziegler-Nichols method, the H$\_$$\infty$/ controller model-matching method, and the coefficient diagram method (CDM). CDM is modified for high order systems. The results are verified by computer simulations.