• Title/Summary/Keyword: Engine cover

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A study on the fatigue fracture of engine valve cover bolt for a wheel loader (휠로더 엔진 밸브 커버 볼트의 파손 원인 규명 및 개선)

  • Lee, Kun-Hee;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1218-1222
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    • 2006
  • The bolts fixing the valve cover to the engine were often reported to be failed in a wheel loader model. Recently this failures were continually repeated in the specified equipment. In order to identify the fatigue fractures of the bolts, various vibration tests were carried out. From these tests, it was found out that the failure was due to the resonance between the excitation force of engine and the transverse mode of engine valve cover. So, the several modifications for the bolts were considered to avoid the resonance. Finally, the bolt failure problem was clearly resolved.

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Structural and Dynamic Analysis of Mineral/glass Reinforced Polypropyolene Compound Automotive Engine Cover (Mineral/glass Reinforced Polypropylene Compound 재질 엔진 커버의 구조 및 동적 해석)

  • Kim, Beom-Keun;Kim, Heung-Seob;Kim, Yong-Su;Cho, Gyu-Chul;Jeong, Jae-Kwan
    • Composites Research
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    • v.20 no.3
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    • pp.63-66
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    • 2007
  • Structural analysis of automotive engine cover under vibration excitation is performed by finite element analysis (FEA) in order to identify the critical area of the structure. Assembly load due to the tightening of the bolts as well as the vibration excitation were considered to describe the actual loading condition. Natural frequencies of the system were extracted considering the damping effect of the structure. Dynamic analysis was performed based on the extracted natural frequency of the system. Experimental modal analysis (EMA) and measurement of strains were performed to verify the results of the analysis. Analysis results correlated closely with the experimental results. Analysis and experiments showed that contribution of the assembly load should not be ignored to predict the structural failure of the engine cover.

Strength Evaluation of the Cylinder Cover Stud for Low-Speed Marine Diesel Engine (대형엔진 실린더 커버 스터드의 강도 평가)

  • Kim, Byung-Joo;Lee, Jae-Ock;Park, Jin-Soo;Kim, Se-Lak
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.554-559
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    • 2007
  • The cylinder cover stud for assembling the combustion chamber components of low-speed marine diesel engine is one of the main structural components in engine. To understand the structural behavior of the stud is quite important for safe and economic design of it. In this paper, the structural behavior and design adequacy of the stud have been evaluated through strain measurement and structural analysis for the world's two largest engine types. Moreover, a feasibility study for design modification was carried out based on fatigue test and calculation. The results showed that 1) the stud experiences very high stress ratio under normal operating conditions, 2) the fatigue strength of the stud is sufficient, and 3) results from strain measurement and structural analysis were quite close each other.

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The measurement and control of outboard motor (모타보트의 소음 측정 및 대책)

  • 김대홍;이성태;김건인
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.10a
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    • pp.56-64
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    • 1996
  • In this paper, the sound radiation level of parts of a O.B. Motor was measured and analyzed by the measurement method using wave-guide reverberation environment. Based on the above measurement results, a noise control was established for engine cover and exhaust silencer and its effects were compared and analyzed. The noise control method increased transmission loss by painting GELNAC on the engine cover and extend exhaust pipe to reach under water.

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A Study on Fracture Behavior of Scaled Model for Ceramic Dome Port Cover (세라믹 돔포트 커버 상사모델의 파괴거동에 관한 연구)

  • Hwang, Kwon-Tae;Kim, Jae-Hoon;Lee, Young-Shin;Park, Jong-Ho;Song, Kee-Hyuck;Yoon, Soo-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.4
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    • pp.55-62
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    • 2009
  • Fracture behavior of ceramic dome port cover on air breathing engine using liquid and solid fuel propulsion system was carried out in this study. Fracture characteristics was tested and estimated using scaled model of ceramic dome port cover by Shock tube. Fracture behavior was obtained by the fracture pressure from pressure sensor and observed the scattering phenomena of fracture specimen using high speed camera. Results obtained from this study can be used in the base data of dome port cover design for an air breathing engine.

Fracture Behavior of Plate Shape Ceramic using Compressive Shock Wave (압축 충격파를 이용한 평판형상 세라믹의 파괴거동)

  • Hwang, Kwon-Tae;Kim, Jae-Hoon;Lee, Young-Shin;Park, Jong-Ho;Song, Kee-Hyuck;Yoon, Soo-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.103-106
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    • 2009
  • Fracture characteristics of plate shape using shock tube for glass filled ceramics was carried out. Glass filled ceramics have been considered as a promising candidate material for the dome port cover of air breathing engine. This part of the air breathing engine has an important role separating solid and liquid fuel, and needs the frangible characteristics that the fracture of a part should not affect the internal components of combustion. The objectives of this study are to evaluate the fracture pressures for various thicknesses and diameters of shock impact area. Also fracture phenomena of separated membrane using a shock tube are observed. The experimental apparatus of shock tube consists of a driver, a driven section and a dump tank. The used material is glass filled ceramic made from Corning company. Specimens are used 3, 4.5 and 6mm thickness. Also diameters of shock wave area are chosen 70, 60 and 50 mm. It is expected that the results obtained from this study can be used in the basic data for the dome port cover design of an air breathing engine.

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Structural Behavior of the Cylinder Cover Stud of Marine Diesel Engine (박용엔진 실린더 커버 스터드의 구조거동 분석)

  • Kim, Byung-Joo;Lee, Jae-Ohk;Park, Jin-Soo;Kim, Se-Lak
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.267-268
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    • 2006
  • The cylinder cover stud of low-speed marine diesel engine is more than just a stud. It is a large structural element occasionally weighing over 200 kg used for assembling the combustion chamber components. Therefore, to understand the structural behavior of the stud and design it safely is quite important considering a catastrophic failure which can be arisen from an inadequate use of it. In this paper, the analysis results of the structural behavior of the stud is introduced. Strain measurement results compared with FE analysis results are summarized. The results showed that 1) the stud stress increased with engine operating load, 2) the maximum stress amplitude was about 10 MPa which is far smaller than the stud's fatigue strength of 61 MPa, 3) the stress ratio is higher than 0.9 and the stud's load factor is about 20 %, and 4) about 7 % of initial pressure tightening load was reduced while changing to a nut tightened condition.

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An Experimental Analysis of the Flow Field in an Air Induction System by Flow Visualization and LDV Measurements (유동 가시화와 LDV 측정을 이용한 흡기계 내의 유동장에 관한 실험적 해석)

  • 유성출
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.102-111
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    • 2001
  • To describe the air flow characteristics within an air cleaner cover and mass air flow sensor (MAFS) entry region installed in a 3.0L engine air induction system, flow visualization, velocity and turbulence intensity measurements were taken in several view planes. A detailed knowledge of the interaction between the design parameters and the flow structures will enhance our understanding of the motions within the flow field and enable engineers to optimize the induction system and reduce the signal-to-noise ratio in the MAFS output. Emphasis is placed on the analysis of coherent motions and the controlling parameters which affect the air flow in the MAFS entrance region over a flow rate of 13-240 kg/hr. The high speed motion pictures illustrated that the air flow generated within the air cleaner cover under steady state condition is quite complex. In both axial and radial planes of the main passage it was found that the flow pattern is remarkably influenced by the air cleaner cover and main passage configuration. A comparison of the flow patterns and measurements in the original and modified air cleaner cover is presented. Measurements from the MAFS indicated an significant reduction in pressure drop and signal noise for the modified cover as compared with the original cover, over an air flow rate of 13-240 kg/hr.

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에어터보램제트 엔진의 탈설계점 성능해석

  • Yang, In-Young;Lee, Yang-Ji;Yang, Soo-Seok
    • Aerospace Engineering and Technology
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    • v.4 no.2
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    • pp.27-35
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    • 2005
  • In this study, a performance analysis code was developed for the off-design performance analysis of air turbo ramjet(ATR) engine, and the analyses were performed for the pre-designed ATR engine at several operating points in the envelope. Variable intake and thrust nozzle were assumed to cover the wide envelope. Mathematical models for each components were developed to calculate their off-design performance. Simple design formulas were introduced for some components to explore the performance variation versus the design parameters. As a result, the pre-defined engine couldn't cover the entire mission profile. And it was also found that the effect of the pre-cooler was not very great, especially in the region of low Mach number.

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