• Title/Summary/Keyword: Engine assembly

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Ship Vibration Control Utilizing the Phase Difference Identification of Two Excitation Components with the Same Frequency Generated by Diesel Engine and Propeller (동일 주파수 성분의 디젤엔진과 프로펠러 기진력 위상차 규명을 이용한 선박 진동 제어)

  • Seong, Hyemin;Kim, Kisun;Joo, Wonho;Cho, Daeseung
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.3
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    • pp.160-167
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    • 2020
  • A two-stroke diesel engine and a propeller normally adopted in large merchant ships are regarded as major ship vibration sources. They are directly connected and generate various excitation components proportional to the rotating speed of diesel engine. Among the components, the magnitude of two excitation components with the same frequency generated by both engine and propeller can be compensated by the adjustment of their phase difference. It can be done by the optimization of propeller assembly angle but requires a number of burdensome trials to find the optimal angle. In this paper, the efficient estimation method to determine optimal propeller assembly angle is proposed. Its application requires the axial vibration measurement in sea trial and the numerical vibration analysis for propulsion shafting which can be substituted by additional vibration measurement after one-trial modification of propeller assembly angle. In order to verify the validity of the proposed method, the phase difference between two fifth order excitation components generated by both diesel engine and propeller of a real ship is calculated by the finite element analysis and its result is indirectly validated by the comparison of axial vibration responses at intermediate shaft obtained by the numerical analysis and the measurement in sea trial. Finally, it is numerically confirmed that axial vibration response at intermediate shaft at a resonant speed can be decreased more than 87 % if the optimal propeller assembly angle determined by the proposed method is applied.

Structural Analysis on the Heavy Duty Diesel Engine with Compacted Graphite Iron (CGI를 이용한 대형 디젤엔진의 구조해석)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.602-607
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    • 2007
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. The compacted graphite iron (CGI) is a material currently under study for the engine demanded for high torque, durability, stiffness and fatigue. In this study, three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis by using property of CGI. The FE model of the heavy duty diesel engine section consisting with four half cylinder was selected. The heavy duty diesel engine section include cylinder block, cylinder head, liner, bearing cap, bearing and bolt. The loading conditions of engine are pre-fit load, assembly force and gas force.

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Development of Vehicle Assembly Process based on 3D (3D 기반 자동차 조립 프로세스 개발)

  • Kim, Gui-Jung;Han, Jung-Soo
    • Journal of Digital Convergence
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    • v.10 no.1
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    • pp.379-384
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    • 2012
  • In order to show the assembly process in detail, we used Script languages and it's simulation tried to do an automobile assembly process with 3D. 3D View techniques is the method of the optimum which helps the studying activity from industrial site. We developed 3D View in order to show a assembly process with 3D about engine part and tire part. Specially we experimented the user will be able to study actually using touch screen on the working.

Flow Analysis with a Port/Valve Assembly and Cylinder Using a RNG k-$\varepsilon$ Model (RNG k-$\varepsilon$모델을 이용한 포트/밸브계 및 실린더내의 유동해석)

  • 양희천
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.4
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    • pp.436-444
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    • 1998
  • Applicability of the RNG k-$\varepsilon$ model to the analysis of unsteady axisymmetric turbulent flow of a reciprocating engine including port/valve assembly is studied numerically. The governing equations based on non-orthogonal including port/valve assembly is studied numerically. The governing equations based on a non-orthogonal coordinate formulation with Cartesian velocity components are used and discretised by the finite volume method with non-staggered variable arrangements. The predicted results using the RNG k-$\varepsilon$ model of the unsteady axisymmetric turbulent flow within a cylinder of reciprocating model engine including port/valve assembly are compared to these from the modified k-$\varepsilon$ model and experimental data. Using the RNG k-$\varepsilon$ model seems the have some potential for the simulations of the unsteady turbulent flow within a port/valve-cylinder assembly over the modified k-$\varepsilon$model.

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NUMERICAL STUDY ON THE COOLANT FLOW AND HEAT TRANSFER IN THE CYLINDER HEAD ASSEMBLY OF AN INTERNAL COMBUSTION ENGINE (내연기관 실린더 헤드 조립체 내부의 냉각수 유동 및 열전달에 관한 연구)

  • Suh, Y.K.;Heo, S.G.;Kim, B.H.
    • Journal of computational fluids engineering
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    • v.14 no.1
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    • pp.9-17
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    • 2009
  • In this study we investigated the characteristics of fluid flow and heat transfer within a coolant passage in the cylinder head assembly of an internal combustion engine by using a commercial CFD code, CFX The complex coolant passage of the cylinder head assembly was modelled by suitable choice of a grid system and careful attention was paid in the construction of meshes near the walls where significant cooling occurs. To treat the simultaneous heating and cooling of the combustion walls we invented a methodology allowing a heat source within the solid wall and the convective cooling at the interface between the solid and the fluid. We managed to reproduce the experimental results by adjusting parameters appropriately. We have found that high temperature was concentrated at the surface of the cylinder jacket. It turned out that the effect of oil cooling from the piston head was unexpectedly significant. On the other hand the effect of cooling from the ambient air is almost negligible. The CFD method proposed in this study is believed to be useful in the early stage of the design of the engine-cooling system.

An Analysis of Diesel Engine Cylinder Block-Liner-Gasket-Head Compound by Finite Element Method (유한요소법을 이용한 디젤 엔진의 실린더블록-라이너-가스킷-에드 구조물에 대한 해석)

  • 김주연;안상호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.147-158
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    • 1997
  • This paper presents the analysis technique and procedure of main engine components-cylinder block, cylinder liners, gasket and cylinder head-using the finite element method, which aims to assess mainly the potential of lower oil consumption in a view point of engine design and to decide subsequently the accuracy of engine design which was done. The F.E. model of an engine section consisting of one whole cylinder and two adjacent half cylinders is used, whereby the crankcase is cut off at the block bottom deck. By means of a 3-dimensional F.E. model-including cylinder block, liners, gasket, cylinder head, bolts and valve seat rings as separate parts a linear analysis of deformations and stresses was performed for three different loading conditions;assembly, thermal and gas loads. For the analysis of thermal boundary conditions also the temperature field had to be evaluated in a subsequent step.

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Storage Reliability Evaluation of Engine Assembly (엔진 조립체의 저장 신뢰도 평가)

  • Park, Jong-Won;Chang, Mu-Seong;Park, Tae-Kook;Kim, You-Il;Kim, Sun Je
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.157-159
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    • 2017
  • This paper presents a storage reliability evaluation method based on the accelerated degradation test for the engine assembly and parts of the guided missile. The test of the engine assembly is performed at accelerated conditions equivalent to the real storage period, and then the aging condition of parts is checked. For engine parts, performance degradation characteristics are measured periodically at the accelerated conditions and failure times are predicted at each condition. Storage lifetime at normal use conditions is predicted using an accelerated model and failure times at all accelerated conditions.

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An experimental study on friction measurement of piston-ring assembly of a SI engine (가솔린 기관의 피스톤-링 결합체 마찰력 측정에 관한 실험적 연구)

  • 이동원;윤정의;김승수
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.66-74
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    • 1990
  • Friction between piston-ring assembly and cylinder wall of a spark ignition engine was evaluated under various engine operating conditions utilizing a grasshopper linkage system. The friction force was estimated by the force balance relation at the small end of connecting rod. Three forces were chosen to be measured for the objective. They were gas pressure inside the cylinder, inertia force of the piston-ring assembly, and the force exerted by the connecting rod. These forces were measured by a piezo type pressure sensor, an accelerometer and strain gauges, respectively. Comparisons were made with the frictional force evaluated by the conventional method where the assumption of constant rotational speed of engines was adopted. Due to the variation of rotational speed of engines, the conventional method was found to lead to a large error in the evaluation of the frictional force.

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Model-Fluid Full-Speed Test of a Turbopump for a 75 Ton Class Rocket Engine (75톤급 로켓엔진용 터보펌프의 실회전수 상사매질 시험)

  • Hong, Soonsam;Kim, Daejin;Kim, Jinhan
    • Journal of Aerospace System Engineering
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    • v.7 no.4
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    • pp.49-54
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    • 2013
  • A turbopump for a 75 ton class liquid rocket engine was tested at full speed for 20 seconds using model fluid. Liquid nitrogen is used for the oxidizer pump, water for the fuel pump, and hot gas for the turbine. The non-cavitating head of pump from the turbopump assembly test showed a good agreement with that from the pump component test. The relative difference of turbine efficiency between the turbopump assembly test and the turbine component test was 0.3% only. Suction performance from the turbopump assembly test was higher than that of pump component test, which resulted from the thermodynamic effect of cavitation.

Design and Test of an Assembly of Air Intake and Variable Geometry Inertial Separator for a Turboprop Aircraft (터보프롭 항공기용 흡입구 덕트 및 가변형 관성분리기 조립체 설계 및 시험)

  • Kim, Woncheol;Oh, Seonghwan;Lee, Sanghyo;Park, Jonghwa
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.9
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    • pp.714-719
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    • 2013
  • A turboprop aircraft for this study is required to operate at icing condition in order that it performs its given mission. So an air intake system of the turboprop aircraft should be designed and verified not only to provide the maximum possible total pressure at engine inlet at normal flight condition, but also to include an inertial separator which protects Foreign Object Debris (FOD) like ice or snow at icing condition from entering into the engine inlet screen which can cause or lead an catastrophic engine failure like engine flame-out or severe damage. So an air intake assembly incorporating a variable geometry inertial separator has been designed and then CFD/structural analysis for the assembly was performed to see its design results. Then 35% scaled model of the air intake assembly was manufactured and wind tunnel test was done. This paper describes the detailed design results for the aerodynamic design, analysis and wind tunnel testing during the development process of the air intake assembly.