• 한국생산제조학회지
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• 제18권3호
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• pp.261-269
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• 2009

Micro end-milling process is applied to fabricate precision mechanical parts cost-effectively. It is a complex and time-consuming job to select optimal process conditions with high productivity and quality. To improve the productivity and quality of precision mechanical parts, micro end-mill wear and cutting force characteristics should be studied carefully. In this paper, high speed machining experiments are studied to construct the optimum process design as well as the mathematical modeling of tool wear and cutting force related to cutting parameters in micro ball end-milling processes. Cutting force and wear characteristics under various cutting conditions are investigated through the condition monitoring system and the design of experiment. In order to construct the cutting database, mathematical models for the flank wear and cutting force gradient are derived from the response surface method. Optimal milling conditions are extracted from the developed experimental models.

• 한국생산제조학회지
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• 제5권3호
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• pp.66-72
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• 1996

The applicability of a new method, termed the whirling motion concept, for the improvement of the surface finish in milling three-dimensional sculptured surfaces has been investigated. A method for implementing this concept o conventional NC machines that utilize a suitably configured attachment has been proposed. The tool path equation for the ball-end milling process, based on the surface-shaping system, has been obtained. Both results of the computer simulation and the experiment verified the proposed approach.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2003년도 춘계학술대회 논문집
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• pp.209-214
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• 2003

This study presents the analysis of ball end milling machinability and its application to the determination of the optimum feedrate in the CNC machining process of sculptured surface. The methods which estimate the cutting force system is approached experimentally. The estimation strategy, named technological processor, was applied to the machining process of sculptured surface for finding optimum variable feedrate. From the result of practical implementation for the test model, it is ascertain that the technological processor have brought the dispersion of force profiles. As compared with conventional imposing of cutting conditions, the machining time has reduced by more than 60%.

• Food Science and Biotechnology
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• 제16권6호
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• pp.918-923
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• 2007

To investigate the relationship of wheat single kernel characteristics with end-use properties, 183 soft wheat cultivars and lines were evaluated for milling quality characteristics (kernel hardness, kernel and flour protein, flour ash), and end-use properties (i.e., as ingredients in sugar-snap cookies, sponge cake). Significant positive correlations occurred among wheat hardness parameters including near-infrared reflectance (NIR) score and single kernel characterization system (SKCS). The SKCS characteristics were also significantly correlated with conventional wheat quality parameters such as kernel size, wheat protein content, and straight-grade flour yield. The cookie diameter and cake volume were negatively correlated with NIR and SKCS hardness, and there was an inverse relationship between flour protein contents and kernel weights or sizes. Sugar-snap cookie diameter was positively correlated with sponge cake volume.

• 한국생산제조학회지
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• 제8권3호
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• pp.83-91
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• 1999

In this paper, we suggest a virtual machining system that can simulate cutting forces of ball end milling at the stage of part design. Cutting forces, here, are estimated from the machanistic model that uses the concept of specific cutting farce coefficient. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived from the Z-map data of a CAD model. That is, chip load is the height difference between the cutting tool and the workpiece at an arbitrary position. The tool contact point is referred from the cutter location data. On the other hand, the workpiece height is acquired from the Z-map model of a CAD data. From the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.942-946
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• 1997

In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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• pp.840-843
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• 1996

This paper presents an adaptive cutting force controller for milling process, which can be attached to most commercial CNC machining centers in a practical way. The cutting forces of X,Y and Z axes measured indirectly from the use of currents drawn by AC feed-drive servo motors. A typical model for the feed-drive control system of a horizontal machining center is developed to analyze cutting force measurement from the drive motor. The pulsating milling forces can be measured indirectly within the bandwidth of the current feedback control loop of the feed-drive system. It is shown that indirectly measured cutting force signals can be used in the adaptive controller for cutting force regulation. The robust controller structure is adopted in the whole adaptive control scheme. The conditions under which the whole scheme is globally convergent and stable are presented. The suggested control scheme has been implemented into a commercial machining center, and a series of cutting experiments on end milling and face milling processes are performed. The adaptive controller reveals reliable cutting force regulating capability under various cutting conditions.

• 대한기계학회논문집
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• 제15권6호
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• pp.2048-2061
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• 1991

본 연구에서는 이와 같은 구비조건과 문제점들을 해소하기 위하여 Fig.1과 같 이 볼 엔드 밀링의 절삭성과 경제적 절삭 속도식을 실용식의 형태로 표현하여 절삭조 건의 최적화를 위한 구속조건으로 설정하였고, 이를 자유곡면의 절삭경로 산출과정에 서 구속조건을 만족하면서 부품당의 생산비를 최소로 하는 스핀들속도와 이송속도를 결정하는 데에 적용하였다. 그리고 이는 실험모형에의 적용예를 통해 계산시간과 정 확도 및 절삭효과 등에 있어서 실용화의 가능성을 검토하였다. 이때 절삭력계를 해 석 함에 있어서는 기하학적 절삭 파라미터들에 대해 무차원적으로 정의된 절삭작용 누 적계수(accumulating coefficient)들을 이용하여 절삭력계를 선형화 된 실용식으로 표 현하였으며, 절삭 상수들과 절삭작용 누적계수들의 선형적 표현에 의해 평균 절삭력계 를 계산한 후, 토크 패턴 모델에 의해 절삭력 집중비를 구함으로써 실 절삭계의 주변 력(peripheral force), 드러스트, 토크, 동력 등을 예측하였다. 또한 절삭속도의 결 정에 있어서는 경제적 절삭속도 예측모델을 설정하여 가공비를 최소로 하는 절삭속도 를 선정토록 하였다.

• 한국소음진동공학회논문집
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• 제14권12호
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• pp.1322-1329
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• 2004

End-milling has been used widely in industrial system because it is effective to a material manufacturing with various shapes. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum mechanical vibration of main spindle, surface roughness and cutting temperature have an effect on end-milling condition such as, cutting direction, revolution of spindle, feed rate and depth of cut, etc. Therefore, this study carried to decide the working condition for optimum mechanical vibration of main spindle, surface roughness and cutting temperature using design of experiments, ANOVA and characteristic function. From the results of experimentation, mechanical vibration has an effect on revolution of spindle, radial depth of cut, and axial depth of cut. The surface roughness has an effect on cutting direction, revolution of spindle and depth of cut. And then the optimum condition used design of experiments is upward cutting In cutting direction, 600 rpm in revolution of spindle, 240 mm/min in feed rate, 2 mm in axial depth of cut and 0.25 mm in radial depth of cut. By design of experiments and characteristic function, it is effectively represented shape characteristics of mechanical vibration, surface roughness and cutting temperature in end-milling.

• 대한기계학회논문집
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• 제16권9호
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• pp.1669-1680
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• 1992

본 연구에서는 볼 엔드밀 가공에서 공구계의 처짐을 고려한 절삭력과 처짐을 예측하고, 처짐의 예측으로 가공 정밀도를 향상시키는 이송 속도와 헬릭스 각의 선정 에 대해서 고찰한다.