• Smart Structures and Systems
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• v.6 no.2
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• pp.91-100
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• 2010

An experimental study was carried out to investigate the shape control of plates via embedded shape memory alloy (SMA) wires. An extensive body of literature proposes the use of SMA wires to actively modify the shape or stiffness of a structure; in most cases, however, the study focuses on modeling and little experimental data is available. In this work, a simple proof of concept specimen was built by attaching four prestrained SMA wires to one side of a carbon fiber laminate plate strip. The specimen was clamped at one end and tested in an environmental chamber, measuring the tip displacement and the SMA temperature. At heating, actuation of the SMA wires bends the plate; at cooling deformation is partially recovered. The specimen was actuated a few times between two fixed temperatures $T_c$ and $T_h$, whereas in the last actuation a temperature $T_f$ > $T_h$ was reached. Contrary to most model predictions, in the first actuation the transformation temperatures are significantly higher than in the following cycles, which are stable. Moreover, if the temperature $T_h$ is exceeded, two separate actuations occur during heating: the first follows the path of the stable cycles; the second, starting at $T_h$, is similar to the first cycle. An interpretation of the phenomenon is given using some differential scanning calorimeter (DSC) measurements. The observed behavior emphasizes the need to build a more comprehensive constitutive model able to include these effects.

• Journal of Korea Foundry Society
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• v.32 no.2
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• pp.65-74
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• 2012

In this paper, we present the results of our studies on optimal die design towards development of a vacuum die casting process to fabricate fuel cell bipolar plate with micro-channel array. Cavity and overflow shape is designed by computational filling analysis of MAGMA soft. Optimal die design consists of seven overflows at the end of cavity and three overflows at each side wall of cavity. The molten metal that passed the gate and reached the side wall flowed into the side overflow, no turbulent flow occurred, and the filling behavior and velocity distribution were uniform. In addition, partially solidified molten metal passing through the channel was perfectly eliminated by overflow without back-flow. When vacuum pressure, injection speed of low and high region was 300 mbar, 0.3 m/s and 2.5 m/s respectively with Silafont 36 die casting alloy, sound sample without casting defects was obtained. The experimental results are nearly consistent with simulation results.

• Journal of Korean Society of Steel Construction
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• v.12 no.6
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• pp.681-690
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• 2000

Recently, a long span is often required for the spacious building. Therefore the increase of stiffness is necessary to prevent floor vibration and control deformation of the building under earthquake and wind loads. For this purpose, steel beams with stiffened ends by reinforced concrete are effective. To realize such an effective reinforcement method, the smoothening of bending and shear stress transmission at the boundaries between middle-part of the steel beam and both end-parts of the steel beam with stiffened ends by reinforced concrete is required. Therefore, the fixed plate was installed at the boundary with the view of transferring the stress smoothly. This paper evaluates the method of effective transmission of bending and shear stress through the numerical analysis that is based on advanced experimental tests.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.1
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• pp.47-55
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• 1985

Heat pipe with axial grooves formed from corrugated plate in the adiabatic section is studied. The axial grooves made of thin corrugated plate decrease considerably the flow resistance in the adiabatic section without increasing the thermal resistance of the heat pipe, resulting in the increase of the capillary limit, especially in the cases of heat pipes that have long adiabatic section. In the theoretical analysis, it is assumed that the liquid flow in each section laminar and fully developed and Darcy's equation can be applied to each section neglecting the end-effects associated with each transitionary region. A heat pipe which consists of axially corrugated rectangular grooves in the adiabatic section and bronze mesh in the evaporator and codenser sections was made and tested. Comparison of the experimental results, using acetone as the working fluid, with the theoretical result shows satisfactory agreement.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.9 s.180
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• pp.2246-2251
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• 2000

Adhesive bonding repair methods has been used for a number of decades for construction of damaged structures. In order to evaluate the life of cracked aging aircraft structures, the repair technique which uses adhesively bonded boron/epoxy composite patches is being widely considered as a cost-effective and reliable method. But, this repair method contains many shortcomings. One of these shortcomings, debonding is major issue. When the adhesive shear stress increases, debonding is caused at the end of patch and plate interface. And this debonding is another defect except cracks propagation. In this paper, we assess safety at the cracked AI-plate repaired by Br/Epoxy composite patch. Firstly, from the view of fracture mechanics, reduction of stress intensity factors is determined by the variety of patch feature. Secondly, using the elastic analysis and finite element analysis, the distribution of adhesive shear stresses is acquired. Finally, The problem of how to optimize the geometric configurations of the patch has been discussed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.4
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• pp.601-607
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• 2003

The column type is used as the sensing element of the load cell to measure the large force in the range of 10$^4$~ 10$^{7}$ N. However. it is not easy to handle the load with large capacity due to its size. It is, therefore, necessary to design a compact load cell with a low aspect ratio. Thus this paper showed the characteristic evaluation of compact load cell with respect to the shape of supporting plate. The supporting plate of the load cell was an annular type with inner(D$_{i}$) and outer(D$_{o}$) diameters. Using the strain distribution obtained from FEM. the supporting plate was designed to get the stable output voltage of the load cell. The three designed supporting plates were manufactured, and the result of characteristic experiment of the load cell, using the 10 MN hydraulic force standard machine, was compared with FEM.M.M.

• Journal of Hydrogen and New Energy
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• v.28 no.5
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• pp.492-501
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• 2017

A 900 W scale direct methanol fuel cell (DMFC) stack is designed and fabricated for unmanned aerial vehicle (UAV) applications. To meet the volume and weight requirements, metallic bipolar plates are applied to the DMFC stack for the first time wherein POS470FC was chosen as bipolar plate material. To ensure good robustness of the metallic bipolar plate based DMFC stack, finite element method based simulations are conducted using a commercial ANSYS Fluent software. The stress buildup and deformation characteristics on bipolar plates and end plates are analyzed in details. The present DMFC stack exhibits the performance of 1,130 W at 32 V and 35.3 A, clearly demonstrating that it could successfully operate for UAVs requiring around 1,000 W of power.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.663-668
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• 2008

This study was carried out solar heating system design for district heating and it's the performance analysis by experiment. This experimental system was installed in Bundang district heating area in the end of 2006. The flat plate and vacuum tube solar collector are combined in one system. So district heating water is heated first by flat plate solar collector and than by vacuum tube solar collector. This solar heating system has not a solar buffer tank and is operating with variable flow rate to obtain a setting temperature of $90{\sim}95^{\circ}C$. As a result, the daily solar thermal collection efficiency is about 30 to 40% for the plate type and 50 to 55% for the vacuum tube solar collector. It varied especially depend on the weather condition like as solar radiation and ambient temperature. This variable flow rate system can be also reduced much pumping power more than 50%.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.220-223
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• 2008

Large curved plate blocks are widely used to construct hull structure in shipbuilding industry. Most curved plates are manufactured by using manual method called as line heating that use deformation caused by residual stress after local heating along a line which is perpendicular to the curvature direction. However, its working environment is poor and its formability is totally dependent on an experienced technician. In view of that, multi-point dieless forming (MDF) technology that use reconfigurable punch arrays instead of one piece die is proposed in this study. The MDF process is based on a concept of equivalent die surface made by numbers of punches which has round tip at the end of it. In this study, numerical simulation for common curvature type such as saddle shape was carried out. In addition, experiments in the plate forming process were also conducted to compare with the numerical results in view of final configuration. Consequently, it was noted that the proposed dieless forming method has considerable feasibility to substitute the new process for conventional manual method.

• Steel and Composite Structures
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• v.18 no.2
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• pp.357-374
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• 2015

Orthotropic decks composed of deck plate, ribs, cross beams and wearing surface are frequently used in industry to span long distances due to their light structures and load carrying capacities. As a result they are broadly preferred in industry and there are a lot of bridges of this type exist in the world. Nevertheless, some of them cannot sustain the anticipated service life and damages in form of cracks develop in steel components and wearing surface. Main reason to these damages is seen as the repetitive wheel loads, namely the fatigue loading. Solutions to this problem could be divided into two categories: qualitative and quantitative. Qualitative solutions may be new design methodologies or innovative materials, whereas quantitative solution should be arranging dimensions of deck structure in order to resist wheel loads till the end of service life. Wearing surface on deck plate plays a very important role to avoid or mitigate these damages, since it disperses the load coming on deck structure and increases the bending stiffness of deck plate by forming a composite structure together with it. In this study the effect of Elastic moduli, Poisson ratio and thickness of wearing surface on the stresses emerged in steel deck and wearing surface itself is investigated using a FE-model developed to analyze orthotropic steel bridges.