• Title/Summary/Keyword: Encircling sensor

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Design of Shielded Encircling Send-Receive Type Pulsed Eddy Current Probe Using Numerical Analysis Method

  • Shin, Young-Kil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.6
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    • pp.505-510
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    • 2013
  • An encircling send-receive type pulsed eddy current (PEC) probe is designed for use in aluminum tube inspection. When bare receive coils located away from the exciter were used, the peak time of the signal did not change although the distance from the exciter increased. This is because the magnetic flux from the exciter coil directly affects the receive coil signal. Therefore, in this work, both the exciter and the sensor coils were shielded in order to reduce the influence of direct flux from the exciter coil. Numerical simulation with the designed shielded encircling PEC probe showed the corresponding increase of the peak time as the sensor distance increased. Ferrite and carbon steel shields were compared and results of the ferrite shielding showed a slightly stronger peak value and a quicker peak time than those of the carbon steel shielding. Simulation results showed that the peak value increased as the defect size (such as depth and length) increased regardless of the sensor location. To decide a proper sensor location, the sensitivity of the peak value to defect size variation was investigated and found that the normalized peak value was more sensitive to defect size variation when the sensor was located closer to the exciter.

Thickness evaluation of Cr coating fuel rod using encircling ECT sensor

  • Park, Jeong Won;Ha, Jong Moon;Seung, Hong Min;Jang, Hun;Choi, Wonjae
    • Nuclear Engineering and Technology
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    • v.54 no.9
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    • pp.3272-3282
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    • 2022
  • To improve the safety and life extension qualities of nuclear fuel rods which is currently made of zirconium (Zr) alloy, research on the application of chromium (Cr) coating was conducted. Cr coating has advantages such as increased corrosion resistance and reduced oxidation rate, but non-destructive thickness evaluation studies are needed to ensure the reliability of the steps taken to provide uniform coating thickness. Eddy current testing (ECT) is a representative non-destructive technique for such as thickness evaluation and surface defect inspection. To inspect changes in thickness at micron scale, the Swept Frequency Eddy Current Testing (SFECT) method was applied to select a frequency range sensitive to changes in thickness. The coating thickness was evaluated using changes in signals, such as that for impedance. In this study, basic research was performed to evaluate the thickness of the Cr coating on a rod using an encircling sensor and the SFECT technique. The sensor design parameters were determined through simulation, after which the new sensor was manufactured. A sensor capable of measuring the thickness of a non-uniformly Cr-coating rod was selected through an experiment evaluating the performance of the manufactured sensor. This was done using the impedance-difference of a Cr-coating rod and a Zr alloy rod. The possibility of evaluation of the Cr coating thickness was confirmed by comparing the experimental results with the selected sensor and the signals of the measured Cr-coating rod. All simulation results were verified experimentally.

Numerical Design of Shielded Encircling Probe for RFEC Testing of Nuclear Fuel Cladding Tube (핵연료 피복재 튜브의 원격장와전류 탐상을 위한 차폐된 관통형 탐촉자의 수치해석적 설계)

  • Shin, Young-Kil;Shin, Sang-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.650-657
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    • 2001
  • This paper explains the process of designing a shielded encircling remote field eddy current (RFEC) probe to inspect nuclear fuel cladding tubes and investigates resulting signal characteristics. To force electromagnetic energy from exciter coil to penetrate into the tube, exciter coil is shielded outside by laminations of iron insulated electrically from each other. Effects of shielding and the proper operating frequency are studied by the finite element analysis and the location for sensor coil is decided. However, numerically simulated signals using the designed probe do not clearly show the defect indication when the sensor passes a defect and the other indication appeared as the exciter passes the defect is affected by the shape of shielding structure, which demonstrates that the sensor is directly affected by exciter fields. For this reason, the sensor is also shielded outside and this shielding dramatically improves signal characteristics. Numerical modeling with the finally designed probe shows very similar signal characteristics to those of inner diameter RFEC probe. That is, phase signals show almost equal sensitivity to inner diameter and outer diameter defects and the linear relationship between phase signal strength and defect depth is observed.

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Impedance Analysis and Experimental Study of a Solenoid Eddy Current Sensor to Detect the Cross-sectional Area of Non-ferromagnetic Stranded Conductors (비자성 연선도체의 단면적을 검출하기 위한 솔레노이드 와전류 센서의 임피던스 해석 및 실험적 연구)

  • Kim, S.D.;Shim, J.M.
    • Journal of Sensor Science and Technology
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    • v.6 no.2
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    • pp.87-94
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    • 1997
  • Impedance analysis of a Solenoid sensor to detect the cross-sectional area of non-ferromagnetic stranded conductors is described in this paper. To inspect electromagnetic characteristics of conductive materials, a nondestructive test eddy current sensor with an encircling coil is chosen. As solving Maxwell equation, normalized impedance response of the sensor within a conducting rod is modeled and the results are expanded to the stranded wires. Geometrical property affecting on stranded structure is considered and a numerical and experimental study is also presented.

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An Experimental Study of Nondestructive Testing System to measure Dimension of Cylindrical Rod using Solenoid Eddy Current Coil

  • Kim, Sung-Duck
    • Journal of Sensor Science and Technology
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    • v.7 no.3
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    • pp.203-210
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    • 1998
  • An experimental study of an eddy current nondestructive testing system to measure dimensions of cylindrical metallic rods, such as cross-sectional area or diameter, is presented. Impedance characteristics of a solenoid sensor, which are generally based on Maxwell's equations in electromagnetic field, are briefly discussed for inspecting geometrical parameters of the coil sensor and testing materials. A measurement system for detecting the diameter of the metallic rod is implemented. This instrument has capabilities for detecting the sensor output signals and estimating demensions of the testing material, continuously. As a result, it was shown that the eddy current sensor with an encircling coil could estimate the diameter of metallic rod. The implemented measurement system gives accurate information for inspecting the dimension of conducting rod with good sensitivity.

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The development of the ACSR corrosion detector using eddy current sensor with removable type (착탈형 구조를 갖는 와류센서를 이용한 ACSR전선 부식검출기 개발)

  • Kang, J.W.;Cho, S.B.;Jeong, J.K.;Yang, B.M.;Min, B.Y.
    • Proceedings of the KIEE Conference
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    • 1999.07e
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    • pp.2371-2373
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    • 1999
  • This paper deals with the development, reliability, specification and performances of the ACSR inner corrosion detector system. It is designed to run on ACSR automatically and to inspect the corrosion of the line with on-line continuously. And it comprises a sensor a constant current source, a signal processing unit, a RF transmitter and receiver unit. Also separable encircling coil sensor is proposed in order to detect inner corrosion of the overhead ground wires. In conclusion, this detector can realize the nondestructive detecting of an ACSR inner corrosion.

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The study to flat-type generate of magnetic field with CW (Continue wave) frequency and AM (Amplitude modulation) frequency

  • Shin, Gi Won;Kang, Chang Ho;Lee, Min Jun;Yang, Sung Jae;Lee, Hyuk Ho;Hong, Hyun Bin;Jo, Tae Hoon;Kwon, Gi Chung
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.139.2-139.2
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    • 2015
  • In this study, We applied the magnetic field that has CW frequency and AM frequency to heating magnetic nano powder. For this experiment, We set up the devices flat-type magnetic field generator with CW frequency and AM frequency. We supplied the current to encircling coil by adjusting the power of generating of magnetic field device for AC voltage through Slidacs and using way of LC resonance circuit and SMPS(Switching Mode Power Supply). Above the encircling coil, We covered the circular flat insulator like glass. And we located the well plate containing the magnetic nano powder liquor above the circular flat insulator and exposed the magnetic field to this well plate. Using the flat-type magnetic field generator with CW and AM frequency and the magnetic field measurement sensor(Magnetic pick up coil or Hall sensor), We measured the strength of the magnetic field of circular flat insulator's surface in each position. The temperature of the magnetic nano powder in the well plate was quantitatively measured by the magnetic field strength through the Fluoroptic thermometer.

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An Experimental Study on a Solenoid Eddy Current Sensor to inspect Deteriorations in Overhead Distribution Lines (가공 배전선의 열화를 검출하기 위한 솔레노이드 와전류 센서의 실험적 연구)

  • 김성덕
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.13 no.1
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    • pp.77-85
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    • 1999
  • This paper deals with an experirrental study of a nondestructive testing system using a solenoid eddy currnet sensor to inspect deteriorations in overhead distribution lines, such as broken wires, severe local corrosion or zinc loss. Corrosion rrechanisrn for ACSR and ACSR-OC is discussed and characteristics for a solenoid sensor to insprt the georretrical pararreters of the coil and testing materials impOOance are briefly analyzed. A measurement system having a constant current source, a signal processing unit and a motor driver is impIemented. This instrument has such capabilities as detecting the sensor output and estimating dinHlsions of the testing conductors, continuously. As a result, it was shown that the eddy current sensor with an encircling coil could effectively estimate the diatreter change due to deteriorations in overhead distribution lines. lines.

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Eddy Current Sensor Development for Offshore Pipeline NDT Inspection (해양파이프라인 비파괴검사를 위한 와전류 센서 개발)

  • Lee, Seul-Gi;Song, Sung-Jin
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

Design of an Encircling-type Probe for the Inspection of Rods using Remote Field Eddy Current Effects (원격장와전류 효과를 이용한 봉 구조물 탐상용 외부탐촉자 설계)

  • Shin, Young-Kil
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.290-292
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    • 1999
  • 핵연료봉이나 제어봉과 같은 봉구조물의 검사를 위하여 원격장와전류 효과를 낼 수 있는 탐촉자를 설계하고 탐상주파수를 유한요소해석을 통해 설정하였다. 핵연료봉을 대상으로 한 해석에서 exciter coil 주변을 차폐하고 500kHz의 주파수를 사용한 결과 전위계곡과 위상매듭의 존재가 나타나 원격장와전류 효과가 구현되었음을 확인하였다. exciter와 sensor coil로 이루어진 탐촉자를 이동시키면서 예측한 탐상신호에서는 센서를 원격장 의치에 고정시켰을 때, 결함이 센서를 지날 때의 위상신호와 결함이 exciter를 지날 때의 위상신호가 서로 달리 나타났다. 또한, 외부결함과 내부결함이 센서를 지날 때의 위상지연은 작지만 서로 반대의 경향으로 나타났으며, 두 종류의 결함이 exciter를 지날 때는 위상지연이 상대적으로 크게 줄어들고 외부/내부 결함에 상관없이 신호가 비슷하게 나타남을 볼 수 있었다. 이러한 신호형태는 자성체 관의 탐상에서 내, 외부 결함신호가 구별이 안되고, 동일한 위상신호가 항상 쌍으로 나타나는 것과 비교할 때, 신호해석을 훨씬 수월하게 해 줄 수 있을 것이라고 판단된다.

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