• Title/Summary/Keyword: Emulsion Polymerization

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Manufacture of Yellow Ocher Polystyrene-Based Hybrid Nanoparticles for High-Performance PET Applications (고성능 페트 생산용 폴리스티렌 기반 하이브리드형 나노구조체 생산)

  • Choi, Jae Bong;Kim, Sanghee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.8
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    • pp.701-707
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    • 2014
  • The ecofriendly yellow ocher is used in the manufacturing of cosmetics, construction, and food packaging. The polyethylene terephthalate (PET) used for manufacturing food containers has a microporous structure that causes aeration. Hydrophilic yellow ocher may be applied to hydrophobic PET by surface modification to overcome this issue. The aim of this study is to fabricate a yellow ocher polystyrene hybrid structure in the form of nanoparticles using an optimizing molar ratio of styrene, divinylbenzene, and potassium peroxodisulfate for use in emulsion polymerization. The polymerization was conducted in a yellow ocher suspension that was prepared by dispersing mechanically ground yellow ocher in DI water. The prepared hybrid structure was measured using scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. The measurement revealed the spherical morphology and Si component that resulted from the yellow ocher in the polystyrene particles. We expect that this hybrid structure would be used as platform material to minimize aeration in PET.

Plasma Treatment Effect of Organic/Organic Core-Shell Acrylic Adhesive Binder (II) (Organic/Organic Core-Shell 아크릴 접착바인더의 플라즈마 처리영향 (II))

  • Seul, Soo-Duk
    • Polymer(Korea)
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    • v.34 no.2
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    • pp.89-96
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    • 2010
  • Adhesive binders with core-shell structure of organic/organic pair were prepared by emulsion polymerization of acrylic monomers, such as methyl methacrylate(MMA), ethyl acrylate(EA), n-butyl acrylate(BA), and styrene(St). Ammonium persulfate (APS) was used as an water soluble initiator in the presence of an anionic surfactant, sodium dodecyl benzene sulfonate (SDBS). Non-woven fabric and leather were impregnated with the adhesive binder. The surface of the impregnated fabric and leather were treated with plasma technique and then kinetics analysis and mechanical properties were measured. The conversions of the polymerization of core-shell binder (MMA/EA, MMA/BA) were greater than 90%. When the core-shell binder was prepared at equimolar conditions, the increasing effect of the core-shell binder on the state peel strength of the impregnated and plasma-treated non-woven/non-woven fabric has the order of MMA/St, EA/BA, BA/MMA, EA/St, and EA/MMA. When the core-shell binder was prepared at non-equimolar conditions, the increasing effect of the core-shell binder on the state peel strength of the non-woven fabric/leather has the order of MMA/BA, BA/EA, MMA/EA, St/MMA, and EA/St.

Preparation of the Conducting Polyaniline-HIPS Blends for Injection Molding by Toluene Solution Casting (Toluene 용액 캐스팅에 의한 차출용 전도성 Polyaniline-HIPS 블렌드 제조)

  • Lee, Jong-Hyeok;Kim, Eun-Ok
    • Polymer(Korea)
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    • v.33 no.3
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    • pp.203-206
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    • 2009
  • Polyaniline Emeraldine salt (PANI-salt) prepared by the common chemical oxidative polymerization caused the corrosion of the metallic injection mold by protonic acid such as HCl which used as a dopant. PANI-salt, polyaniline doped with dodecylbenzenesulfonic acid (DBSA), was obtained by the emulsion polymerization in nonpolar organic solvent, toluene. In this study DBSA was used as a dopant along with a surfactant. PANI-salt and high impact polystyrene (HIPS) have a good solubility in toluene. Blends with different ratio of PANI and HIPS were prepared through a solution-cast blending. The structure of PANI-salt was characterized by FT-IR and UV-Vis. The morphology, thermal, and electrical properties for PANI-HIPS blends were investigated. Injection molded under $103^{\circ}C$, 120 psi, PANI-HIPS showed the highest electrical conductivity ($6.02{\times}10^{-5}\;S/cm$) after blending PANI (50 mL) and HIPS (1 g).

Synthesis of Ionic Elastomer Based on Styrene-Butadiene Rubber Containing Methacrylic Acid (Methacrylic Acid가 도입된 Styrene-Butadiene Rubber를 기반으로 한 Ionic Elastomer 합성)

  • Kim, Ki-Hyun;Lee, Jong-Yeop;Choi, Joon-Myeong;Kim, Hee-Jung;Seo, Byeongho;Kim, Bong-Soo;Kwag, Gwang-Hoon;Paik, Hyun-Jong;Kim, Wonho
    • Elastomers and Composites
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    • v.48 no.1
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    • pp.46-54
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    • 2013
  • A new terpolymer, styrene-butadiene-benzyl methacrylate copolymer (BzMA-SBR) was synthesized by emulsion polymerization. After polymerization, XSBR ionomer was prepared by deprotection of benzyl group of BzMA through hydrolysis with NaOH. Carboxyl group contents can be controlled by changing the initial feed contents of BzMA. Structure of BzMA-SBR and XSBR were characterized by FTIR, $^1H$ NMR and DSC.

Manufacture of PMMA/PBA and PBA/PMMA core Shell Composite Particles - Effect of emulsifier - (PMMA/PBA와 PBA/PMMA Core Shell 복합입자의 제조 - 유화제의 영향 -)

  • Seul, Soo Duk
    • Journal of Adhesion and Interface
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    • v.11 no.3
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    • pp.112-119
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    • 2010
  • Poly(methyl methacrylate)/poly(butyl acrylate) PMMA/PBA core-shell composite particles were prepared by the emulsion polymerization of MMA and BA in the presence of different concentration of sodium dodecyl benzene sulfonate (SDBS). The following conclusions are drawn from the measured conversion and particle size distribution, morphology, average molecular weight distribution, observation of film formation and particle formation, glass transition temperature and physical properties of polymerized core-shell composition particles for using adhesive binder. When the concentration of 0.03 wt% surfactant, the conversions of PMMA and PBA core polymerization are excellent as 95.8% for PMMA core and 92.3% for PBA core. Core-shell composite particles are obtained 90.0% for PMMA/PBA core-shell composite particles and 89.0% for PMMA/PBA core-shell composite particles. It is considered that the core and shell particles are polymerized to be confirmed FT-IR spectra and average molecular weight measured with a GPC, formation of the composite particles is confirmed by the film formation from normal temperature, and composition of inside and outside of the composite particle is confirmed by TEM photograph. The synthesized polymer has two glass transition temperatures, suggesting that the polymer is composed of core polymer and shell polymer unlike general copolymers. It is considered that each core-shell composite particle can be used as a high functionality adhesion binder by the measurement of tensile strength and elongation.

Polymerization and Effect of Organic/Organic Core Shell Binder (Organic/organic Core Shell 바인더의 중합과 처리영향)

  • Sim, Dong-Hyun;Ban, Ji-Eun;Kim, Min-Sung;Seul, Soo-Duk
    • Polymer(Korea)
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    • v.32 no.5
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    • pp.470-477
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    • 2008
  • Core shell binder of organic/organic pair that has two different properties within a particle were prepared by a step emulsion polymerization of methacrylate (MMA), styrene (St), ethyl acrylate (EA), butyl acrylate (BA), and 2-HEMA by using an water soluble initiator(APS) in the presence of an anionic surfactant (SDBS). Unwoven tensile strength of the core shell binder after processing and measuring the PSt/PMMA/2-HEM core shell with the binder is a value represents the highest was $10.75\;kg_f$/2.5cm, elongation measurements PEA/PBA core shell binder showed the highest value was 120.00%. In conclusion, using the core shell binders were able to control the mechanical properties such as tensile strength and elongation.

Preparation and Characterization of $CaCO_3$ Encapsulation by PMMA Core-Shell latex (PMMA와 캡슐화된 $CaCO_3$ Core-Shell 라텍스 제조와 물성연구)

  • Lim, Jong-Min;Seul, Soo-Duk
    • Elastomers and Composites
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    • v.38 no.4
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    • pp.303-315
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    • 2003
  • Inorganic/organic composite particles were also synthesized by changing an initiator an it's concentration, concentration of an adsorbed surfactant, reaction temperature, and agitation speed in the presence of $CaCO_3$ adsorbed SDBS. The polymerization conditions were optimized according to the conversion of the core-shell composite particles. In the inorganic/organic core-shell composite particle polymerization, $CaCO_3$ absorbed surfactant SDBS of 0.5 wt % was prepared first and then core $CaCO_3$ was encapsulated by sequential emulsion polymerization using MMA, concentration of APS $3.16{\times}10^{-3}mol/L$ to minimize the formation of new PMMA particle during MMA shell polymerization. The structure characterization of the inorganic/organic core-shell particles was verified by measuring the decomposition degree of $CaCO_3$ using HCl solution. It was found that $CaCO_3$ was encapsulated by shell PMMA due to having excellent dispersion in the epoxy resin, smooth surface distinctly from spindle shape, and broad particle distribution after the capsulation.

Preparation of Grafted Starch: Effect of Polymerization Method on Grafting Efficiency of Styrene (그라프트화 전분의 제조: 중합방법에 따른 스티렌 그라프트 효율)

  • Cho, C.G.;Lee, K.H.;Woo, S.W.;Hwang, S.S.;Choi, J.B.
    • Applied Chemistry for Engineering
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    • v.8 no.5
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    • pp.866-871
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    • 1997
  • The com starch was treated with propylene oxide, 1,2-epoxybutane, glycidyl methacrylate, maleic anhydride, caprolactone, respectively, in order to alter the hydrophilicity and the reactivity of starch. When the starch was not dried, poor reaction was observed except the reaction with propylene oxide or maleic anhydride. The treated starches were grafted with styrene by several different polymerization methods. Solution polymerization and redox polymerization using cerium(IV) ion show poor grafting efficiency and poor yield. Encapsulation of starch with polystyrene by suspension polymerization was difficult due to the hydrophilicity of the starch. Among the examined methods, emulsion polymerization was found to be the suitable way to graft styrene onto starch.

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Radiolytic Synthesis of Ag-Loaded Polystyrene(Ag-PS) Nanoparticles and Their Antimicrobial Efficiency Against Staphylococcus aureus and Klebsiella pneumoniase

  • Oh, Seong-Dae;Byun, Bok-Soo;Lee, Seung-Ho;Choi, Seong-Ho;Kim, Moon-Il;Park, Hyun-Gyu
    • Macromolecular Research
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    • v.15 no.4
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    • pp.285-290
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    • 2007
  • Ag nanoparticles were distributed onto polystyrene nanoparticle (PS-Ag) beads using two synthetic methodologies. In the first methodology, polystyrene (PS) beads were prepared via emulsion polymerization, with Ag nanoparticles subsequently loaded onto the surface of the PS beads. The polymerization of styrene was radiolytically induced in an ethanol (EtOH)/water medium, generating PS beads. Subsequently, Ag nanoparticles were loaded onto the PS beads via the reduction of Ag ions. The results from the morphological studies, using field emission transmission electron microscopy (FE-TEM), reveal the PS particles were spherical and nanosized, and the average size of the PS spherical particles decreased with increasing volume % of water in the polymerization medium. The size of the PS spherical particles increases with increasing radiation dose for the polymerization. Also, the amount of Ag nanoparticle loading could be increased by increasing the irradiation dose for the reduction of the Ag ions. In the second methodology, the polymerization of styrene and reduction of Ag ions were simultaneously performed by irradiating a solution containing styrene and Ag ions in an EtOH/water medium. Interestingly, the Ag nanoparticles were preferentially homogeneously distributed within the PS particles (not on the surface of the PS particles). Thus, Ag nanoparticles were distributed onto the surface of the PS particles using the first approach, but into the PS clusters of the particles via the second. The antimicrobial efficiency of a cloth coated with the Ag-PS composite nanoparticles was tested against bacteria, such as Staphylococcus aureus and Klebsiella pneumoniase, for 100 water washing cycles.

Polymerization of Polystyrene Latex using Ultrasound Energy Effect (초음파 에너지를 이용한 Polystyrene Latex의 중합 특성)

  • Kim, Hyung Jin;Kim, Won II;Lee, Seung Bum;Hong, In Kwon
    • Applied Chemistry for Engineering
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    • v.8 no.6
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    • pp.886-892
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    • 1997
  • There are many methods to synthesize polystyrene latex. Emulsion polymerization technique is commonly used commercially, but it requires a new technology to replace a traditional polymerization method because of the disadvantage of chemical initiator for environmental pollution. Since free radicals can be produced by ultrasound energy effect, polystyrene latex was synthesized using ultrasound energy instead of chemical initiator. As the ultrasonic irradiation time was increased, average molecular weight was increased and polydispersity was decreased. The degree of polymerization was increased with the concentration of SDS and maximum degree of polymerization was shown at 2wt.% SDS concentration and the reaction temperature of $40^{\circ}C$. During the course of polymerization, molecular weight was repeatedly fluctuated because of occurrence of depolymerization. Narrow molecular weight distribution polystyrene latex having controlled molecular weight was synthesized by controlling ultrasonic irradiation time and the concentration of SDS.

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