• Title/Summary/Keyword: Electrolytic Capacitor

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Frequency Analysis Method Based Fault Diagnosis of an Electrolytic Capacitor for Voltage Smoothing (주파수 분석기법을 이용한 전압 평활용 전해 커패시터의 고장진단)

  • Shon, Jin-Geun;Kim, Jin-Sik
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.2
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    • pp.207-213
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    • 2009
  • Electrolytic capacitors have been widely used in power electronics system because of the features of large capacitance, small size, high-voltage, and low-cost. Electrolytic capacitors, which is most of the time affected by aging effect, plays a very important role for the power electronics system quality and reliability. Therefore it is important to estimate the parameter of an electrolytic capacitor to predict the failure. This paper proposed a novel fault diagnosis method of an electrolytic capacitor used for voltage smoothing in boost DC converter. The equivalent series resistance(ESR) of electrolytic capacitor estimated from FFT result of filtered waveform of capacitor voltage/current. Main advantage of the proposed method include circuit simplicity and easy implementation. Simulation and experimental results are shown to verify the performance of the proposed method.

A Simple ESR Measurement Method for DC Bus Capacitor Using DC/DC Converter (DC/DC 컨버터를 이용한 DC Bus 커패시터의 간단한 ESR 측정 기법)

  • Shon, Jin-Geun;Kim, Jin-Sik
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.4
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    • pp.372-376
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    • 2010
  • Electrolytic capacitors have been widely used in power electronics system because of the features of large capacitance, small size, high-voltage, and low-cost. Electrolytic capacitors, which is most of the time affected by aging effect, plays a very important role for the power electronics system quality and reliability. Therefore it is important to estimate the parameter of an electrolytic capacitor to predict the failure. The estimation of the equivalent series resistance(ESR) is important parameter in life condition monitoring of electrolytic capacitor. This paper proposes a simple technique to measure the ESR of an electrolytic capacitor. This method uses a switching DC/DC boost converter to measure the DC Bus capacitor ESR of power converter. Main advantage of the proposed method is very simple in technique, consumes very little time and requires only simple instruments. Simulation results are shown to verify the performance of the proposed method.

Fault Diagnosis of a Electrolytic Capacitor for Inverter DC-Link Voltage Smoothing (인버터 직류링크 전압 평활용 전해 커패시터의 고장 진단)

  • Lee, Kwang-Woon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.12 no.5
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    • pp.372-377
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    • 2007
  • This paper proposes a novel fault diagnosis method of a electrolytic capacitor used for DC-link voltage smoothing in adjustable speed drives. The equivalent series resistance (ESR) of the electrolytic capacitor is directly estimated from DC-link voltage and load currents and the status of the electrolytic capacitor is determined from the estimated ESR. To compensate the variation of the ESR owing to temperature variation, diodes are located on the same PCB near the capacitor and the temperature of the capacitor is sensed indirectly from the voltage drop of diodes. Simulation and experimental studies show the effectiveness of the proposed method.

The method for manufacturing a aluminum solid electrolytic capacitor using a conducting polymer (전도성 고분자를 이용한 알루미늄 고체 전해 커패시터의 제조방법)

  • Shin, Dal-Woo;Kim, Sung-Ho;Lim, Kee-Joe
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.61-64
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    • 2001
  • This study relates to a method for manufacturing a solid electrolytic capacitor using a functional polymer composition. The method comprises immersing the rolled aluminum electrolytic capacitor device in polyaniline solution with high electric conductivity to impregnate the device with polyaniline, drying the impregnated device in a drying oven which is maintained at constant temperature to fully remove the solvent, inserting the dried device to a capacitor aluminum can and then sealing with epoxy resin, to manufacture a solid electrolytic capacitor using a conducting polymer. As such, the impregnation can be performed well at not only normal temperature and pressure, but also high temperature and reduced pressure. The solid electrolytic capacitor has the advantages of high capacity, low impedance and low ESR, and also, low manufacturing cost, simple processes and high reliability.

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The method for manufacturing a aluminum solid electrolytic capacitor using a conducting polymer (전도성 고분자를 이용한 알루미늄 고체 전해 커패시터의 제조방법)

  • 신달우;김성호;임기조
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.61-64
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    • 2001
  • This study relates to a method for manufacturing a solid electrolytic capacitor using a functional polymer composition. The method comprises immersing the rolled aluminum electrolytic capacitor device in polyaniline solution with high electric conductivity to impregnate the device with polyaniline, drying the impregnated device in a drying oven which is maintained at constant temperature to fully remove the solvent, inserting the dried device to a capacitor aluminum can and then sealing with epoxy resin, to manufacture a solid electrolytic capacitor using a conducting polymer. As such, the impregnation can be performed well at not only normal temperature and pressure, but also high temperature and reduced pressure. The solid electrolytic capacitor has the advantages of high capacity, low impedance and low ESR, and also, low manufacturing cost, simple processes and high reliability.

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On-line Failure Detection Method of DC Output Filter Capacitor in Power Converters (전력변환장치에서의 DC 출력 필터 커패시터의 온라인 고장 검출기법)

  • Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.4
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    • pp.483-489
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    • 2009
  • Electrolytic capacitors are used in variety of equipments as smoothening element of the power converters because it has high capacitance for its size and low price. Electrolytic capacitors, which is most of the time affected by aging effect, plays a very important role for the power electronics system quality and reliability. Therefore it is important to estimate the parameter of an electrolytic capacitor to predict the failure. This objective of this paper is to propose a new method to detect the rise of equivalent series resistor(ESR) in order to realize the online failure prediction of electrolytic capacitor for DC output filter of power converter. The ESR of electrolytic capacitor estimated from RMS result of filtered waveform(BPF) of the ripple capacitor voltage/current. Therefore, the preposed online failure prediction method has the merits of easy ESR computation and circuit simplicity. Simulation and experimental results are shown to verify the performance of the proposed on-line method.

A Simple Capacitance Estimation Method for Failure Diagnosis of DC Link Electrolytic Capacitor in Power Converters (전력변환기에 대한 직류링크 커패시터의 고장진단을 위한 간단한 용량 추정 기법)

  • Shon, Jin-Geun;Kim, Dong-Joon
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.4
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    • pp.378-383
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    • 2010
  • Due to the large capacity and low cost, DC link electrolytic capacitors with of energy storage and voltage regulation are used for almost all types of power converter as the DC/AC inverter or DC/DC converter. Electrolytic capacitor, which is the most of the time affected by the aging effect, plays very important role for the power converter system quality and reliability. Therefore, this paper proposes a simple method to estimate the capacitance variation of an electrolytic capacitor in order to analyze the internal characteristic decrease and worn-out state of an electrolytic capacitor. Simulation results by using capacitor storage energy computation show the validity of the proposed capacitance estimation method.

Deterioration Diagnosis of Electrolytic Capacitor in Motor Drive System using the System using the System ID Method (시스템 식별론을 이용한 드라이브 시스템에서의 전해 콘덴서 결함 진단)

  • 김준석;송홍석;남광희
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.243-247
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    • 1999
  • An electrolytic capacitor is widely used in a motor drive system. Therefore, the deterioration diagnosis of an electrolytic capacitor is needed of preventive maintenance of the system. In this paper, we propose a new diagnosis method for the electrolytic capacitor by using the system identification method, which presents the information about the capacitor's interna parameters in on-line operation an use fuzzy algorithm for the deterioration decision. We demonstrated the effectiveness of the proposed control scheme by using computer simulation.

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The Explosion Prevention Method for Electrolytic Motor Start Capacitors using Current Characteristic (통전전류 특성을 이용한 모터 기동용 전해 커패시터 폭발 방지 방법)

  • Kim, Jae-Hyun;Park, Jin-Young;Park, Kwang-Muk;Bang, Sun-Bae;Kim, Yong-Un
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.12
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    • pp.1836-1843
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    • 2017
  • In this paper, we investigated fire cases those are believed to be caused by explosion of a electrolytic motor start capacitor. Using two types of commercially available electrolytic motor start capacitors, capacitor current and the possibility of capacitor explosion were tested. And the ignition possibility of the internal material leaked from a capacitor was also tested. In addition, experiments were conducted to see if the fire could spread when a capacitor was exposed to an external flame. From our test we observed that the current of the electrolytic motor start capacitor rose continuously to a certain level by product, if the capacitor was continuously energized with working voltage, and then the capacitor was exploded. The gas and liquid leaked from the capacitor by the explosion could ignite by an electric arc and an external flame. The capacitor current at explosion was different product by product, but each product had a certain current level at explosion. And the increase rate of the capacitor current until explosion was 24% and 31% for the products used in the experiment. We proposed the capacitor explosion prevention method that cuts off power when the capacitor current rises to a certain threshold level. The proposed method can be used if the current of the applied electrolytic motor start capacitor rises continuously and then the capacitor is exploded at a certain current level when the capacitor is energized continuously.

Preparation of Conduction Polymer for Solid Type Aluminum Electrolytic Capacitor (알미늄 고체 전해 커패시터용 도전성 고분자막의 제조)

  • 양성현;유광균;이기서
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.43 no.3
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    • pp.528-531
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    • 1994
  • Digitalization in electronic system is required the capacitor which have a large capacitance with small size, low impedance at high frequency, and high reliability. The fabrication and its properties of aluminum solid electrolytic capacitor are investigated. Employing conduction polymer film such as, polypyrrole as solid electroylte, solid type aluminum electrolytic capacitors were made. The surface of insulationg oxide is covered with conducting polymer layer prepared by chemical oxidative polymerization. Thereafter this conducting layer is covered with conducting polymer prepared by electrochemical polymerization. The dielectric properties of these capacitors were also measured and discussed. Regarding on frequency characteristics of the trial made capacitor, impedance and ESR at high frequency is lower than those of the stacked type film capacitor. It is alo confirmed that temperature coefficient of capacitance and dissipation factor of the capacitor are lower than those of film capacitor and liquid type aluminum electrolytic capacitor.