• Title/Summary/Keyword: Electrohydrodynamic printing

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Electrohydrodynamic Jet Printing Capable of Removing Substrate Effects and Modulating Printing Characteristics (기판으로부터의 영향을 제거한 전기수력학 젯 프린팅 및 그 특성 조절)

  • Lee, Jun-Sung;Kim, Young-Jae;Kang, Byeong-Geun;Kim, Sang-Yoon;Park, Jae-Hong;Hwang, Jung-Ho;Kim, Yong-Jun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1747-1751
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    • 2008
  • Electrohydrodynamic jet printing (EHDP) technique is widely used for the direct writing. However, in the existing EHDP method, the printing characteristics are affected by the printing substrate used, and the line width of the printed is determined by the geometry of the nozzle. We propose an EHDP method which is capable of (1) removing the effect from the substrate, and (2) controlling the line width through the ON/OFF control of the each nozzle in the nozzle array. Printing characteristics of our EHDP system were examined and successful ON/OFF control of the nozzle array were demonstrated. By using the proposed EHDP, it is expected that stable meniscus regardless of the substrate and different line widths even using the same nozzle can be achieved.

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Electrohydrodynamic Continuous Jet Printing of Ni Ink for Crystalline Silicon Solar Cells (전기 수력학 인쇄공정을 이용한 실리콘 태양전지 전극용 Ni 잉크 제조 및 인쇄 공정 연구)

  • Lee, Youngwoo;Kim, Jihoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.9
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    • pp.593-597
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    • 2015
  • Ni ink for electrohydrodynamic (EHD) continuous jet printing has been developed by using Ni nanoparticles mixed with conhesiveness provider. EHD continuous jet printing was used in order to realize $20{\mu}m$ pattern width. Ink stability was investigated by using Turbi-scan which monitors agglomeration and precipitation of nanoparticles in the ink for three days. The Turbi-scan results showed that the formulated Ni ink had been stable for 3 days without any indication of precipitation across the entire ink. Antireflection coating (ARC) layer in crystalline solar cell wafers was removed by laser ablation technique leading to the formation of 84 grooves where the Ni ink was printed by EHD continuous jet printing. The printability and microstructure of EHD-jet-printed Ni lines were investigated by using optical and electron microscopes. 84 Ni lines with the width less than $20{\mu}m$ were successfully printed by one-time printing without any misalignment and fill the laser-ablated ARC grooves.

Electrohydrodynamic Inkjet Printing System for Ultrafine Patterning (초정밀 미세 패턴을 위한 전기 수력학 잉크젯 프린팅 시스템)

  • Roh, Hyeong-Rae;Go, Jung-Kook;Kwon, Kye-Si
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.9
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    • pp.873-877
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    • 2013
  • The application of inkjet technology has been broadening from home printers to manufacturing tools. Recently, there have been demands for high-resolution printing, especially in the field of printed electronics applications. To improve upon the conventional inkjet printing patterning method, electrohydrodynamic (EHD) inkjet technology has recently attracted attention because droplets smaller than the nozzle diameter can be ejected and materials with wider viscosity range can be used for jetting. In this study, an EHD jet printing system for fine patterning is presented. To print various patterns based on drop on demand printing, vector and raster printing algorithm are implanted in the printing software. Fine conductive patterns with line width of less than $7{\mu}m$ can be easily achieved via EHD jet using a nozzle with inner diameter of $8{\mu}m$.

Micro to Nano-scale Electrohydrodynamic Nano-Inkjet Printing for Printed Electronics: Fundamentals and Solar Cell Applications

  • Byeon, Do-Yeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.3.2-3.2
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    • 2011
  • In recent years, inkjet printing technology has received significant attention as a micro/nanofabrication technique for flexible printing of electronic circuits and solar cells, as well for biomaterial patterning. It eliminates the need for physical masks, causes fewer environment problems, lowers fabrication costs, and offers good layer-to-layer registration. To fulfill the requirements for use in the above applications, however, the inkjet system must meet certain criteria such as high frequency jetting, uniform droplet size, high density nozzle array, etc. Existing inkjet devices are either based on thermal bubbles or piezoelectric pumping; they have several drawbacks for flexible printing. For instance, thermal bubble jetting has limitations in terms of size and density of the nozzle array as well as the ejection frequency. Piezoelectric based devices suffer from poor pumping energy in addition to inadequate ejection frequency. Recently, an electrohydrodynamic (EHD) printing technique has been suggested and proposed as an alternative to thermal bubble or piezoelectric devices. In EHD jetting, a liquid (ink) is pumped through a nozzle and a strong electric field is applied between the nozzle and an extractor plate, which induce charges at the surfaces of the liquid meniscus. This electric field creates an electric stress that stretches the meniscus in the direction of the electric field. Once the electric field force is larger than the surface tension force, a liquid droplet is formed. An EHD inkjet head can produce droplets smaller than the size of the nozzle that produce them. Furthermore, the EHD nano-inkjet can eject high viscosity liquid through the nozzle forming tiny structures. These unique features distinguish EHD printing from conventional methods for sub-micron resolution printing. In this presentation, I will introduce the recent research results regarding the EHD nano-inkjet and the printing system, which has been applied to solar cell or thin film transistor applications.

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An experimental study for characteristic change of Electrohydrodynamic jetting (전기수력학 프린팅의 분사 특성 변화에 대한 실험적연구)

  • Kim, Hyo-Jun;Chung, Jong-Ryul;Yang, Jung-Kun;Chung, Jae-Won
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1913-1916
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    • 2008
  • Electrohydrodynamic (EHD) printing has gained significant interest after a direct writing with a resolution of a few tens nanometer was demonstrated using EHD. Basically, EHD use the electric field to generate droplet which is much smaller than nozzle diameter, so that high resolution printing is possible and the clogging problem can be alleviated as well. However, to adapt this technology to the real application, the fundamental studies are necessary to stabilize EHD jetting, to maximize jetting frequency, and to optimize the design of multi EHD nozzle, etc. In this study, by imaging EHD jetting using high speed camera and measuring the current, the effect of electric field intensity and back pressure on jetting frequency and jetting diameter were studied.

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Experimental investigation on impinging behaviors of non-Newtonian and viscous droplets through electrohydrodynamic atomization (전기수력학적 분무 방식을 통해 토출된 비뉴튼성 및 점성유체의 충돌 거동에 대한 실험적 연구)

  • Seo, Kyoung Duck;Hong, Jiwoo
    • Journal of the Korean Society of Visualization
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    • v.16 no.3
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    • pp.47-51
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    • 2018
  • The stable deposition of impinging droplets on non-wetting substrates is of great importance for numerous industrial and scientific applications such as coating techniques, inkjet printing, spray cooling of heated surfaces. In this work, we systematically investigate impinging behaviors of non-Newtonian and viscous droplets ejected by electrohydrodynamic atomization.

A Study of 2D Micro-patterning of Biodegradable Polymers by MEA (Multi Electrode Array)-based Electrohydrodynamic (EHD) printing (다중 전극 어레이 기반 전기수력학 인쇄 기술을 이용한 생분해성 고분자의 2차원 마이크로 패터닝 연구)

  • Hwang, Tae Heon;Ryu, WonHyoung
    • Particle and aerosol research
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    • v.13 no.3
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    • pp.111-118
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    • 2017
  • Electrohydrodynamic (EHD) printing with the aid of strong electric fields can generate and pattern droplets that are smaller than droplets by other printing technologies. Conventional EHD printing has created two-dimensional (2D) patterns by moving its nozzle or a substrate in X and Y directions. In this study, we aimed to develop an EHD system that can create 2D patterns using a multielectrode array (MEA) without moving a nozzle or substrate. In particular, printing ink mixtures of biodegradable polymers and model dyes was patterned on a thin film made of another biodegradable polymer. Without movement of a nozzle and substrate, stable 2D patterning of minimum $6{\mu}m$ size over a range of about 1 mm away from the nozzle position was achieved by MEA control only. We also demonstrated the possibility of denser 2D pattering of the ink mixtures by moving a target substrate relative to MEA position.

Micropattern Arrays of Polymers/Quantum Dots Formed by Electrohydrodynamic Jet (e-jet) Printing (이젯 프린터를 사용한 고분자/퀀텀닷 마이크로 패터닝 공정)

  • Kim, Simon;Lee, Su Eon;Kim, Bong Hoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.1
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    • pp.18-23
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    • 2022
  • Electrohydrodynamic jet (e-jet) printing, a type of direct contactless microfabrication technology, is a versatile fabrication process that enables a wide range of micro/nanopattern arrays by applying a strong electric field between the nozzle and the substrate. In general, the morphology and the thickness of polymers/quantum dot micropatterns show a systematic dependence on the diameter of the nozzle and the ink composition with a fully automated printing machine. The purpose of this report is to provide typical examples of e-jet printed micropatterns of polymers/quantum dots to explain the effect of each process variable on the result of experiments. Here, we demonstrate several operating conditions that allow high-resolution printing of layers of polymers/quantum dots with a precise control over thickness and submicron lateral resolution.