• 제목/요약/키워드: Electroforming

검색결과 126건 처리시간 0.023초

Advanced Nickel Electroforming Technology for The Regenerative Thrust Chamber of the Rocket Engine

  • Sakaguchi, Hiroyuki;Makino, Takashi;Ishibashi, Toshiyuki
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.427-430
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    • 2008
  • Electroforming is one of the key technologies for the regenerative thrust chamber of the rocket engine. To use nickel electroforming method for the thrust chamber, direct electroforming of nickel on cupper and the welding method between different materials are needed. Minimizing the internal stress is one of the important factor for making thick electroforming,. Also minimizing contamination(ex. Sulfur containing compound) is another important factor for the stability of quality. This paper includes advanced methods for thick nickel electroforming, those of strength test results and EDS/EPMA inspection results. Advanced for electroforming process makes the achievement of Electro-beam welding between Inconel718(Manifold) and Nickel Electroforming. This paper also includes the influence of the electroforming precipitation angle on strength. Thus advanced electroforming improvement processes and the test results make achievement for manufacturing of the regenerative thrust chamber with direct nickel thick electroforming on cupper materials.

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전주기법 홀로그램이 부가된 금속패턴 붙박이 도어 제작 (Manufacturing on the Door Built-in Metal Pattern using Electroforming with Hologram)

  • 권혁홍
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.15-20
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    • 2015
  • I developed a high-quality metal door with a hologram-pattern design using a high-speed electroforming process. In this study, the major processes were master production, conducting grant, nickel-sulfamate acid electroforming, ablation treatment, and final dressing. The processing system was provided with a nickel sulfamate pole, and a rotary-pole PP-plating jig in a circular tank. This approach could reduce defects and errors, as much as possible, by its use of a hologram pattern to create the master of a metal door. The thin-sheet metal-creation process for the door built-in metal pattern using electroforming with hologram was successful.

Fe-Ni 합금 극박재 제조를 위한 전주성형기술 및 극박재 특성 (Electroforming and Properties of Fe-Ni alloy thin foil)

  • 임태홍;이흥렬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.188-191
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    • 2004
  • Electroforming is a process that employs technology similar to that used for electroplating but which is used for manufacturing metallic articles, rather than as a means of producing surface coatings. Electroforming provides a cost-effective means of producing alloys and fully dense nanocrystalline metals as foils, sheets and complex shapes. It was able to make Fe-Ni foil with $5{\mu}m$ thickness by electroforming. Electroformed Fe-Ni alloy was nanocrystalline and the yield strength was in the range $2000{\sim}2800\;MPa$. The magnetic permeability at high frequency of electroformed Fe-Ni foil was higher than that of thicker foils.

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전주도금법에 의한 전자파 차폐용 Ni메쉬 제조기술 (Nickel Mesh for EMI Shielding by Continuous Electroforming)

  • 김만;권식철;박상언;이경렬
    • 연구논문집
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    • 통권33호
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    • pp.183-190
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    • 2003
  • Today, We have used many electronic equipment such as computer, TV, cellular phone and so on. These equipment radiate a large amount of EMI(Electromagnetic interference) which is occurred trouble of airplane, medical equipment, communicate equipment, and especially, human health. So, Ni mesh fabrication for EMI shielding by continuous electroforming process was investigated. Continuous electroforming apparatus was made by means of rotating cathode drum. And We investigated the characteristics of two types of Ni electroforming solution. One was made by laboratory and the other was produced by M cooperation. The grain size increased with increasing current density and bath temperature, and decreasing rotating speed of cathode drum. EDX results indicate that the Ni mesh electroformed by the KIMM solution is composed of pure Ni. But the Ni mesh electroformed by the M cooperation solution has Ni and S element. The incorporation of S element in the Ni mesh has a profoundly effect on mechanical properties such as hardness, internal stress and so on.

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유한요소해석을 이용한 전주공정에서의 전류밀도 분포 예측 (Estimate of Current Density Distribution in Electroforming Process Using Finite Element Analysis)

  • 강대철;김헌영;전병희
    • 소성∙가공
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    • 제13권3호
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    • pp.279-284
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    • 2004
  • Electroforming is the highly specialized use of electrodeposition for the manufacture of metal parts and basically a specialized form of electroplating. So, we can apply electrochemical system analysis for electroforming process. Electrochemical systems are concerned with the interplay between electricity and chemistry, namely the measurements of electrical quantities, such as current density, potential, and charge, and their relationship to chemical parameters. This paper based on the basic equations of electrics and electrochemical kinetics, was employed for a theoretical explanation of the current density distribution on electroforming process. We calculated current density distribution and potential distribution on cathode. Also, calculated current density distribution of vertical direction. It was shown that current density is related with distance of between anode and cathode and mass transfer process.

Gold Electroforming System을 이용한 하악 임플란트 지지 텔레스코프 피개의치 (Mandibular Implant-Supported Telescopic Overdenture using Gold Electroforming System : A Case Report)

  • 최지하;김승균;유병일;안승근;박주미;송광엽;박찬운
    • 구강회복응용과학지
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    • 제24권2호
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    • pp.193-201
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    • 2008
  • 하악 완전 무치악 환자의 보철수복에 있어 임플란트 식립 후 피개의치의 제작은 첫 번째 치료 옵션으로 고려되어질 수 있다. 임플란트 지지 텔레스코프 피개의치를 제작하는 경우 인공치 및 유지 장치의 배열을 위한 악간 공간이 필요하다. 임플란트 상부 보철물의 passive한 fit은 보철물의 기계적 실패를 막는 중요한 요소이다. Gold electroforming system을 이용하여 제작한 telescopic attachment는 우수한 마진 적합도 및 passive한 fit을 보이며 얇은 코핑 두께로 인하여 좁은 악간 공간에서도 사용이 가능한 장점이 있다. 본 증례에서는 4개의 임플란트 식립 후 Gold electroforming system을 이용하여 telescopic overdenture를 제작하여 기능 및 심미적으로 좋은 결과를 나타내었다.

전주가공을 이용한 로터리스크린의 후막제작에 관한 연구 (A Study on the Manufacturing of Thick Film for Rotary Screen using Electroforming)

  • 권혁홍;박상호;범민욱
    • 소성∙가공
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    • 제20권2호
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    • pp.93-98
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    • 2011
  • Electroforming is a kind of metal molding technology. After gilding on the possession object(conductivity, nonconductivity) separate it with possession object and produce a part or duplicate. This process has an excellent ability of duplicating detailed figure. To simplify the manufacturing process of a rotary screen, this study was adopted electroforming technology and produced silicon rubber mandrel. Furthermore, to indicate the optimal condition for the acquisition of high-qualified rotary screen product, the experiment was executed with pH, time, sulfamate nickel solution according to density which were the main factors to decide the condition, then compared it with the product made by original "S" company in Holland. As a result, the figure of hole was more obvious and correct. Also the open size increased by more than 2-3%.

전주공정을 이용한 파인메탈마스크 제작 (Fabrication of Fine Metal Mask using Electroforming process)

  • 강대철;김헌영;전병희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.314-317
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    • 2006
  • Electroformed part is widely used in modem manufacturing industries, especially semi-conductor division. It is basically a specialized form of electroplating. So, it has very similar parameters with electroplating. The object of this study is development of the fine metal mask by electroforming process. In this paper considered two parameters. The first is relationship of UV exposure and soft baking time. The other one is thickness uniformity of electroformed parts by distance of between electrodes. This paper presents the fabrication method of fine metal mask by electroforming process.

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