• 제목/요약/키워드: Electrode Wear

검색결과 85건 처리시간 0.028초

방전가공에서 전기적 변화가 갖는 방전 특성에 관한 연구 (A study for its Characteristics with Electric Variation in an Electrical Discharge Machining)

  • 신근하
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.132-136
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    • 1996
  • A Study is a experiment which is figure out to aptimum discharge cutting condition of the surfaceroughness, electric discharging speed and electro wear ratio with Ton Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine ; 1)Electrode is utilized Cu(coper) and Graphite. 2)Work piece is used the material of carbon steel. The condition of experiment is; 1)Current is varied 0.7(A) to 50(A). 2)Pulse time(Ton) is varied 3($\mu$s) to 240($\mu$s) and also Toff is varied 7($\mu$s) to 20($\mu$s). 3)The time of electric discharging to work piece in each time is 30(min) to 60(min) 4)After the upper side of work piece was measured in radius (5${\mu}{\textrm}{m}$) of syulus analyzed the surface roughness to made the table and graph of Rmax by yielding data. 5)Electro wear ratio is; \circled1Coper was measured cx-machining and post machining but the electronic baiance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume specific gravity and analyzed to made its table and graph on ground the data 6)In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V.R(Automatic Voltage Regulator). 7)The memory scope was sticked to the electric spark machine. 8)In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid, it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging According to above results, the surface roughness by the variation of electrodw and current was analyzed to compare KS(Korea Standards) It was decided the optimum condition of electric discharge cutting through analyzing the effect of electric discharge speed and electro wear ratio.

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ECG 생체신호 측정을 위한 실용적 U-헬스케어 의복개발 (Development of the Practical Garment Apparatus to Measure Vital Sign of ECG for U-Health Care)

  • 박혜준;홍경희;김승환;신승철
    • 한국의류학회지
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    • 제31권2호
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    • pp.292-299
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    • 2007
  • Development of portable device measuring the vital sign continuously with no limit of time and space is absolutely prerequisite for the U-health care that grafts the ubiquitous concept into medical system. Accordingly, it requires to develop a garment style apparatus for measuring vital-sign that is easy to wear on for a long time period. This study suggests a method to improve the insulation of electric cable and the skin adhesion of electrode by integrating the electric conductive material to garment, in order to develop a garment apparatus for measuring ECG for U-health care. Results of the research are as follows; In order to provide the adjacent conductive yarns with insulation, braid with narrow woven end was interlaced using polyester yarn. As a result, the direct contact between electric conductive yarns was restrained, which would be interposed into pin-tuck structured cable. Washable silicone gel applied around the electrode made of electric conductive fabric improved the adhesion, which prevents electrodes from dropping off from the skin surface during body movement. ECG signals on the human subject were tested using the garment apparatus developed by the above method. And the result was that the clear QRS wave formation in the typical form of ECG could be measured in both conditions of still and moving state as well. The result of this study is expected to contribute for the production of U-health care related medical apparatus by accelerating the practical uses of the garment measuring vital sign at a reasonable price.

탈이온수를 이용한 미세 방전 밀링 (Micro Electrical Discharge Milling Using Deionized Water)

  • 정도관;주종남;김보현
    • 한국정밀공학회지
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    • 제23권3호
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    • pp.69-75
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    • 2006
  • In this paper, micro electrical discharge milling using deionized water as dielectric fluid was investigated. In EDM, dielectric fluid is an important factor which affects machining characteristics. When deionized water was used as dielectric fluid, machining characteristics were investigated according to voltage, capacitance, and resistivity of deionized water. Machining gap increased with increasing voltage and capacitance. As the resistivity of deionized water decreased, the machining gap increased. The wear of a tool electrode and machining time can be reduced by using deionized water instead of EDM oil. Surface roughness was also improved when deionized water was used.

트랜지스터 부착 RC 방전회로의 마이크로 방전가공 특성 (Characteristics of RC Circuit with Transistors in Micro-EDM)

  • 조필주;이상민;최덕기;주종남
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.44-51
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    • 2004
  • In a micro-EDM, it is well known that an RC circuit is suitable as a discharge circuit because of its low pulse width and relatively high peak current. To increase machining speed without changing unit discharge energy, charge resistance should be decreased. But, when the resistance is very low, continuous (or normal) arc discharge occurs, electrode wear increases and machining speed is reduced remarkably. In this paper, an RC circuit with transistors is used in a micro-EDM. Experimental results show that the RC circuit with transistors can cut off a continuous (o. normal) arc discharge effectively if the duty factor and switching period of the transistor are set up optimally. Through experiments with varying charge resistances, it is shown that the RC circuit with transistors has about two times faster machining speed than that of an RC circuit.

PZT membrane Piezoelectric Traveling Wave Motor

  • xin, Shen-De;an, Zhang-Bao;Lu jinan-guo;qing, Yang-Gen;yuan, Wang-Wei
    • 한국진공학회지
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    • 제6권S1호
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    • pp.89-95
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    • 1997
  • A new type of piexoelectric membrane traveling wave motor has been designed and forbricated. The small motor is composed by the stator which is the combination of annular/circular membrane and metal elastic base using as the common electrode at some time and the rotor which is placed on the metal elastic body. Thus the motor structure is simple and easy to fabricate. The material of a piezoelectric membrane is fabricated by sol-gel method or wear-down method. A piezoelectric traveling wave motor has been fabricated with the stator diameter 8mm The total thickness of the stator is 350$\mu$m. Under the alternative excitation voltage 10-12V the revolving speed of the rotor is more than 100RPM.

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Estimation of Material Removal Volume of a Micro-EDM Drilled Hole Using Discharge Pulse Monitoring

  • Jung, Jae-Won;Ko, Seok-Hoon;Jeong, Young-Hun;Min, Byung-Kwon;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권4호
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    • pp.45-49
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    • 2007
  • When drilling using electrical-discharge machining (EDM), severe electrode wear makes in-process measurements of the depth of the drilled hole and the volume of material removed impossible. To estimate the volume of material removed a reliable real-time discharge pulse counting method is proposed by assuming that the volume removed in EDM is proportional to the number of discharge pulses from an iso-energy pulse generator. The geometry of machined holes, including depths and cross-sectional profiles, is estimated using geometric analysis. A proportional relationship between the volume of material removed and the number of discharge pulses was developed and verified by experiments.

유전체 장벽 방전(DBD) 씨드 캐리어를 이용한 저 전압 대기압 플라즈마 발생 (Low Voltage Atmospheric Plasma Generation using DBD Initiation Carrier Injection)

  • 황솔;박현호;김영민
    • 전기학회논문지
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    • 제67권1호
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    • pp.82-86
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    • 2018
  • Low voltage atmospheric plasma generation using DBD Initiation carrier injection is reported. DBD afterglow was used as initiation carriers prior to a primary discharge and a significant reduction in the breakdown voltage of atmospheric discharge was observed when sufficient initiation carriers were provided. Quantative correlation study between the breakdown voltage and the initiation carriers suggests that the atmospheric breakdown voltage reduces to only half of the breakdown voltage for Townsend regime. Also, use of DBD initiation carrier injection likely offers better device reliability by protecting electrodes with a dielectric layer and thus suppressing electrode wear.

동저항 패턴 인식 및 실시간 품질 평가 (Pattern Recognition of Dynamic Resistance and Real Time Quality Estimation)

  • 조용준;이세헌
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.303-306
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    • 2000
  • Quality estimation of the weld has been one of the important issues in RSW which is a main process of the sheep metal fabrication in auto-body industry, It was well known that among the various welding process variables, dynamic resistance has a close relation with nugget formation. With this variable, it is possible to estimate the weld quality in real time. In this study, a new quality estimation algorithm is developed with the primary dynamic resistance measured at welding machine timer. For this, feature recognition method of Hopfield neural network is used. Primary resistance patterns are vectorized and classified with five patterns. The network trained by these patterns recognizes the dynamic resistance pattern and estimates the weld quality Because the process variable monitored at the primary circuit is used, it is possible to apply this system to real time application without any consideration of electrode wear or shunt effect.

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트랜지스터 부착 RC 방전회로의 마이크로 방전가공 특성 (Characteristics of RC circuit with Transistor in Micro-EDM)

  • 조필주;이상민;최덕기;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.235-240
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    • 2002
  • In micro-EBM, it is well blown that RC circuit is suitable for discharge circuit because of its low pulse width and relatively high peak current. To increase machining speed without changing unit discharge energy, charge resistance should be decreased. But, if very low, continuous (or normal) arc discharge occurs, then increases electrode wear and reduces machining speed remarkably. In this paper, RC circuit with transistor is used to micro-EDM. Experimental results show that RC circuit with transistor can cut off continuous (or normal) arc discharge effectively if duty factor and switching period of transistor are set up optimally. Through experiments with varying charge resistance, it can be known that RC circuit with transistor has about two times faster machining speed than that of RC circuit. Especially, it has prominent rise-effect of machining speed in low unit discharge energy, so that a high-quality and high-speed micro-EDM can be realized through RC circuit with transistor.

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전기도금방법을 이용한 Ni-Diamond 복합도금층 제조에 대한 연구 (The Fabrication of Nickel-Diamond Composite Coating by Electroplating Method)

  • 문윤성;이재호;오태성;변지영
    • 마이크로전자및패키징학회지
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    • 제14권1호
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    • pp.55-60
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    • 2007
  • 니켈-다이아몬드 복합 도금은 회전전극을 이용하여 미세 다이아몬드 입자가 공침된 니켈 복합도금층에 대하여 연구하였다. 복합층의 도금시에 인가한 전류밀도와 전류형태(직류, 펄스)가 도금층의 경도와 표면형상에 미치는 영향에 대하여 알아보았으며 첨가제의 영향에 대하여도 연구하였다. 표면조직을 FESEM을 이용하여 관찰하였으며 Micro Victors를 사용하여 도금층의 경도를 측정하였다. 복합도금층에 다이아몬드가 들어감에 따라 경도는 100%, 마찰저항은 27%까지 증가하였다. 또한 다이아몬드 함량이 20gpl 이상인 경우 경도값이 완만하게 증가하였다.

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