• Title/Summary/Keyword: Electro-Hydraulic Pump System

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Pressure Control of Electro-Hydraulic Variable Displacement Pump Using Genetic Algorithms (GA를 이용한 전기유압식 가변펌프의 압력제어)

  • 안경관;현장환;조용래;오범승
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.48-55
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    • 2004
  • This study presents a genetic algorithm-based method fur optimizing control parameters in the pressure control of electro-hydraulic pump with variable displacement. Genetic algorithms are general-purpose optimization methods based on natural evolution and genetics and search the optimal control parameters maximizing a measure that evaluates the performance of a system. Four control gains of the PI-PD cascade controller for an electro-hydraulic pressure control system are optimized using a genetic algorithm in the experiment. Optimized gains are confirmed by inspecting the fitness distribution which represents system performance in gain spaces. It is shown that genetic algorithm is an efficient scheme in optimizing control parameters of the pressure control of electro-hydraulic pump with variable displacement.

A Study on Design and Control of Electro-Hydraulic Pump System (전기.유압펌프 시스템의 설계 및 제어에 관한 연구)

  • 박성환;하석홍;이진걸
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.4
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    • pp.1062-1070
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    • 1995
  • The study deals with controlling the velocity of hydraulic motor with PI controller through the control of displacement pump which has higher efficiency than valve-controlled system. This was done as follows. First, we modified original displacement pump and designed this electrohydraulic puma system. Second, after experimenting static and dynamic characteristics, we identified system parameter of approximated model. Lastly, to control the velocity of hydraulic motor we controlled the angle of the swash plate of displacement pump. Test carried out in the laboratory shows that transient and steady state response could be improved by PI controller reducing power loss.

Development of the HPM System to Improve Efficiency of the Hydraulic Excavator (유압식 굴삭기 효율 향상을 위한 HPM 시스템 개발)

  • Kwon, Yong Cheol;Lee, Kyung Sub;Kim, Sung Hun;Koo, Byoung Kook
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.1-8
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    • 2019
  • The HPM (High-speed Power Matching) system is an electro-hydraulic control system. It directly controls the swash plate of the pump by selecting four-loop logic based on joystick signals, pump flow, and pressure signal to improve the efficiency and controllability of construction machines. In the NFC (Negative Flow Control) system, a typical pump control system using conventional open center type MCV, the loss is continuously generated by flow through the center bypass line even when the excavator is not in operation. Also, due to the slow response of the pump that indirectly controls the flow rate using the pressure regulator, peak pressure occurs at the start or stop of the operation. Conversely, the HPM system uses an MCV without center-by-pass flow path and the swash plate of a pump for the HPM is controlled by a high-speed proportional flow control valve. As a result, the HPM system minimizes energy loss in standby state of the excavator and enables peak pressure control through rapid electro-hydraulic control of a pump. In this paper, the concept of the HPM system algorithm is introduced and the hydraulic system efficiency is compared with the NFC system using the excavator SAT (System Analysis Tool).

Active Force Control of Electro-Hydraulic Hybrid Load Simulator using Quantitative Feedback Theory (QFT를 이용한 전기유압 하이브리드 부하 시뮬레이터의 능동 힘제어)

  • Yoon, Joo-Hyeon;Ahn, Kyoung-Kwan;Truong, Dinh Quang;Jo, Woo-Geun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.2
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    • pp.45-53
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    • 2009
  • Today, reduction of $CO_2$ exhaustion gas for global-warming prevention becomes important issues in all industrial fields. Hydraulic systems have been widely used in industrial applications due to high power density and so on. However hydraulic pump is always being operated by engine or electric motor in the conventional hydraulic system. Therefore most of the conventional hydraulic system is not efficient system. Recently, an electro-hydraulic hybrid system, which combines electric and hydraulic technology in a compact unit, can be adapted to a wide variety of force, speed and torque requirements. In the electro-hydraulic hybrid system, hydraulic pump is operated by electric motor only when hydraulic power is needed. Therefore the electro-hydraulic system can reduce the energy consumption drastically when compared to the conventional hydraulic systems. This paper presents a new kind of hydraulic load simulator which is composed of electro-hydraulic hybrid system. Disturbances in the real working condition make the control performance decrease or go bad. QFT controller is designed to eliminate or reduce the disturbance and improve the control performance of the electro-hydraulic load simulator. Experimental results show that the proposed controller is verified to apply for electro-hydraulic hybrid system with varied external disturbances.

A Study on the Bucket Tip's Position Control for the Intelligent Excavation System (지능형 굴삭 시스템의 버킷 끝단 위치제어에 관한 연구)

  • Kim, K.Y.;Jang, D.S.;Ahn, H.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.4
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    • pp.32-37
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    • 2008
  • For the bucket tip position control of the excavator, a traditional hydraulic excavator system was exchanged into an electro-hydraulic one. EPPR valves are attached to the traditional MCV and hydraulic joysticks are replaced by electronic ones to develop the electro-hydraulic system. To control the electronic pump with a good performance, the control logic for the pump is deduced from the AMESim simulation and the experimental method on the test bench. To get a good position control performance of the excavator bucket tip, PI+AntiWindup controller is selected as a position controller. The experimental results showed the good controllability for the electro-hydraulic excavator system on the test bench.

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브러시리스 직류모터 방식 EMDP의 구동을 위한 제어시스템 설계

  • Lee, Hee-Joong;Park, Moon-Su;Min, Byeong-Joo;Choi, Hyung-Don
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.162-170
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    • 2005
  • In KSLV-I, actuation system for thrust vector control of kick motor was configured as electro-hydraulic servo actuation system and consisted of actuators, hydraulic power supply system, hydraulic power distribution system and control system. In case of hydraulic power supply system, we use EMDP(Electric Motor Driven Pump) to supply hydraulic power. Generally, we use brushed DC motor for EMDP but it is not easy to operate EMDP using brushed DC motor at a high altitude. Hence, we are developing EMDP using brushless DC motor to use at a high altitude. In this study, we will explain control system for BLDC motor to drive hydraulic pump.

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A Study on the Modeling and Simulation of an Electro-Hydraulic Power Steering system (전기 유압식 동력 조향시스템의 모델링 및 시뮬레이션에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1008-1013
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    • 2012
  • Electro-hydraulic power steering (EHPS) system is the power-assisted steering which operates the hydraulic pump by BLDC motors for assisting the steering force. EHPS consists of BLDC motor, gear pump, oil-hydraulic circuit and steering system. Since EHPS is a convergence system consisting of electricity and electronic, hydraulic and mechanical system, it is difficult to establish the simulation model. In this paper, the mathematical model of EHPS system components were presented, and the simulations of the multi-domain system were performed by using AMESim. The trial and error of development would be reduced by using this simulation results, and it would be helpful for developing high-quality EHPS.

Hybrid control of the swash plate-type variable displacement hydraulic piston pump for an EHA (EHA용 가변용적형 사판식 유압 피스톤 펌프의 하이브리드 제어)

  • Kwon, Yong-Cheol;Hong, Yeh-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.291-298
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    • 2013
  • In this paper a new hybrid-type control system is proposed which reduces the pump speed of an electro-hydraulic actuator consisting of a pressure-compensated variable displacement piston pump and a valve-controlled hydraulic cylinder, whenever the flow rate demand is low. In order to avoid interfering with the pressure regulator which also has an effect on swash plate angle, the pump speed is changed in proportion to the mean value of the speed component of position commands. Additionally a pressure switch is employed to prevent the system pressure from getting lower than a reference value. Based on computer simulation & experimental results, it is shown that the hybrid control can save the idling power up to 44% at a stand-by mode by reducing the pump speed from 1,800 rpm to 600 rpm without affecting the dynamic response of the electro-hydraulic actuator.

A Study on the Approximate model of the Flow rate Characteristics in External Gear pump for EHPS (전기 유압식 동력 조향시스템용 외접형 기어펌프의 유량특성 근사식에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.548-553
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    • 2013
  • EHPS(Electro-Hydraulic Power Steering) is a system to generate the steering operation force from the electric motor connected directly to the oil pump. To optimize the manufacturing cost and efficiency of the performance of the steering system is very important. Until now, the development of the hydraulic system is implemented by the field test which needs a significant time and cost. In this paper, flow measurement of an external gear pump is performed. Then using the experimental results, an approximate model expressed by flow rate characteristics is proposed to calculate the discharge flow rate. Proposed approximate model is verified by comparing with the experimental data and AMESim results. As the experimental data and AMESim results agree well, the approximate model data can be used as an alternative to highly cost experimental procedure.

Development of an Electro-hydraulic Soft Zipping Actuator with Self-sensing Mechanism (자가 변위 측정이 가능한 전기-유압식 소프트 지핑 구동기의 개발)

  • Lee, Dongyoung;Kwak, Bokeon;Bae, Joonbum
    • The Journal of Korea Robotics Society
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    • v.16 no.2
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    • pp.79-85
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    • 2021
  • Soft fluidic actuators (SFAs) are widely utilized in various areas such as wearable systems due to the inherent compliance which allows safe and flexible interaction. However, SFA-driven systems generally require a large pump, multiple valves and tubes, which hinders to develop a miniaturized system with small range of motion. Thus, a highly integrated soft actuator needs to be developed for implementing a compact SFA-driven system. In this study, we propose an electro-hydraulic soft zipping actuator that can be used as a miniature pump. This actuator exerts tactile force as a dielectric liquid contained inside the actuator pressurized its deformable part. In addition, the proposed actuator can estimate the internal dielectric liquid thickness by using its self-sensing function. Besides, the electrical characteristics and driving performance of the proposed system were verified through experiments.