• 제목/요약/키워드: Electrical heater control

검색결과 68건 처리시간 0.028초

열처리용 단상 PWM인버터시스템의 히터온도 및 인버터 출력전압 제어기법 (Control Strategies of Both the Heater Temperature and the Inverter Output Voltage of a Single-Phase PWM Inverter Systems for Heat Treatment)

  • 양시경;전태원
    • 전기학회논문지
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    • 제67권8호
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    • pp.1047-1054
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    • 2018
  • This paper proposed the strategies for controlling both the heater temperature and the output voltage of a single-phase inverter for the heat treatment. The single-phase inverter system for the heat treatment controls the heater temperature to its reference one, and also it limits the inverter output voltage to 60 V for safety. The stability may be deteriorated due to the large time constant difference between the heater temperature and inverter output voltage. In order to ensure the stability, a hysteresis on/off control approach for the heater temperature control is adapted, and both the open-loop and the closed-loop control strategies of the output voltage are suggested. The performances for the proposed strategies are demonstrated with the experiments.

Design, Simulation, and Optimization of a Meander Micro Hotplate for Gas Sensors

  • Souhir, Bedoui;Sami, Gomri;Hekmet, Charfeddine Samet;Abdennaceur, Kachouri
    • Transactions on Electrical and Electronic Materials
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    • 제17권4호
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    • pp.189-195
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    • 2016
  • Micro Hotplate (MHP) is the key component in micro-sensors, particularly gas sensors. Indeed, in metal oxide gas sensors MOX, micro-heater is used as a hotplate in order to control the temperature of the sensing layer which should be in the requisite temperature range over the heater area, so as to detect the resistive changes as a function of varying concentration of different gases. Hence, their design is a very important aspect. In this paper, we have presented the design and simulation results of a meander micro heater based on three different materials - platinum, titanium and tungsten. The dielectric membrane size is 1.4 mm × 1.6 mm with a thickness of 1.4 μm. Above the membrane, a meander heating film was deposed with a thickness of 100 nm. In order to optimize the geometry, a comparative study by simulating two different heater thicknesses, then two inter track widths has also been presented. Power consumption and temperature distribution were determined in the micro heater´s structure over a supply voltage of 5, 6, and 7 V.

FPD 장비 습식공정에서의 안전한 히터 공급 계통도 및 제어 회로 (Safety Schematic Diagram and Sequence of Heater in FPD Wet Equipment)

  • 유흥렬;손영득
    • 전기전자학회논문지
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    • 제23권1호
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    • pp.107-111
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    • 2019
  • FPD(Flat Panel Display) WET(습식) 장비의 히터 사용은 필수로 사용된다. 히터 사용에 따른 단선과 과열로 인한 전기사고가 다발하여 안전적인 전기 계통도 및 인터락이 필요하다. 따라서 본 논문에서는 FPD WET장비에 들어가는 전기 계통도 및 인터락을 제안하였다. 레벨센서, 과열방지기, SSR heater sink와 같은 하드웨어 인터락을 넣었으며, 전기 계통도로써는 ELB-MC-SSR-EOCR-Heater로 구성되어 있다. 인터락 발생시 마그네틱 컨텍터(MC)가 오프되어 Heater의 전원을 차단하는 방식이다. 전기적 과전류 보호장치인 EOCR 과전류, 부족전류, 단선 체크를 하면서 히터에 이상 있을 시 MC를 차단하는 인터락이 구성되어 있다. 이러한 회로 구성 및 인터락은 WET 장비 뿐만 아니라 히터가 들어가는 어떠한 장비에도 유용할 것으로 보인다.

듀얼 모드 위상 시프트 ZVS PWM 제어 고주파 공진형 인버터를 이용한 IH 온수기 (Induction Heating Water Heater using Dual Mode Phase Shifted ZVS-PWM High Frequency Resonant Inverter)

  • 정상석;유의정;우경일;박한석
    • 전기학회논문지P
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    • 제67권2호
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    • pp.82-89
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    • 2018
  • This paper presents a novel prototype of dual mode control based phase shift ZVS PWM high frequency load resonant inverter with lossless snubber capacitors in addition to a single active auxiliary resonant snubber for electromagnetic induction heating(IH) foam metal based consumer fluid dual packs(DPA) heater. The operating principle in steady state and unique features of this voltage source soft switching high frequency inverter circuit topology are described in this paper. The lossless snubber and auxiliary active resonant snubber assisted constant frequency phase shift ZVS PWM high frequency load resonant inverter employing IGBT power modules actually is capable of achieving zero voltage soft commutation over a widely specified power regulation range from full power to low power. The steady state operating performances of this dual mode phase shift PWM series load resonant high frequency inverter are evaluated and discussed on the basis of simulation and experimental results for induction heated foam metal heater which is designed for compact and high efficient moving fluid heating appliance in the consumer pipeline systems.

Development of Induction Heated Hot Water Producer using Soft Switching PWM High Frequency Inverter

  • Fujita Kentarou;Moisseev Serguei;Gaimage Laknath;Chandhaket Sarawouth;Muraoka Hidekazu;Nakaoka Mutsuo
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2003년도 춘계전력전자학술대회 논문집(2)
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    • pp.491-494
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    • 2003
  • This paper presents a new conceptual electromagnetic induction eddy current-based stainless steel plate spiral type heater for heat exchanger or Dual Packs Heater in hot water producer, boiler steamer and super heated steamer, which is more suitable and acceptable for new generation consumer power applications. In addition, all active clamped edge resonant PWM high frequency inverter using trench gate IGBTs power module can operate under a principle oi zero voltage soft communication with PWM is developed and demonstrated for a high efficient Induction heated hot water producer and boiler in the consumer power applications. This consumer induction heater power appliance using active clamp soft switching PWM high frequency inverter is evaluated and discussed on the basis of the simulation and experimental results.

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Thermodynamic model of one of the super heaters and the related spray in the Nekka power plant and Presenting SCO method to control boiler temperature

  • Zalloi, Mehdi;Barghandan, Saeed;Badamchizadeh, M.A.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.129-133
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    • 2005
  • In this paper, first the thermodynamic model is presented to one of the super heaters and sprays of the Nekka power plant and then its unknown parameters are identified according to the registered data of the power plant. SCO control method is introduced to control the external steam temperature of super heater. Finally the conventional method in power plant for controlling external steam temperature of super heater is compared with new method and their performances are presented..

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전기히터방식 매연여과장치의 PM 산화 특성에 관한 연구 (A Study on the PM Oxidation Characteristics of Electrical Heater DPF System)

  • 함윤영;김대하;김경운
    • 한국자동차공학회논문집
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    • 제14권1호
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    • pp.183-190
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    • 2006
  • For continuously regenerative PM collecting system which adopted thermally stable SiC DPF and electrical heater which was placed upstream of the filter and driven by well constructed control logic, PM oxidation characteristics were investigated varying air flow rate, amounts of PM accumulated on the DPF and filter inlet temperature in order to get optimized PM regeneration performance. This study showed that the operating condition of air flow rate 70 lpm, high PM loading around 30g and filter inlet temperature $700^{\circ}C$ with heat insulation was effective in achieving high regeneration efficiency. Also, in this condition, we could decrease the electric energy consumption by reducing the regeneration time.

히터트리거를 이용한 고온초전도전원장치의 제작 및 특성 실험에 관한 연구 (The Fabrication and Characteristic Experiment of a Heater-Trigger type High-Tc Superconducting Power Supply)

  • 윤용수;김호민;추용;이창열;고태국;한태수
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제48권9호
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    • pp.484-489
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    • 1999
  • This paper deals with the design and fabrication of a heater-trigger type high-Tc superconducting power supply system, and characteristics have been analyzed through experiments. The high-Tc superconducting power supply consists of two heater trigger and electric magnet, and YBCO superconducting bulk. In this experiment, 0.6T class magnet and dc 2.3A heater current are used, and the current-pumping characteristics have been analyzed with computer aided sequence control system. Hall sensors are installed on the YBCO bulk and in the center of iron core in order to analyze the effect of the flux-pumping on the system with when magnet flux changes its value. In this experiment, maximum pumping-current has been achieved to about 6.6 amps.

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반도체 공정 칠러 장비의 히터 접속부 전기배선에 대한 열적 특성 분석 (Analysis of Thermal Characteristic for Wiring at Heater Connector of Semiconductor Chiller Equipment)

  • 김규빈;김두현;김성철
    • 한국안전학회지
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    • 제38권3호
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    • pp.27-34
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    • 2023
  • With the technological development of the semiconductor industry, the roles of electrical and thermal energy supply and control of semiconductor equipment in ultrafine processes have become very important. However, instances of electrical fires in the chiller heater, which is used for cooling in the semiconductor manufacturing process, are increasing. A fire occurs in combustibles due to high heat at the connection part of the chiller heater, that is, when the number of electrical wires in the connection part is reduced or when the wires are completely disconnected. In this study, the temperature characteristics were compared and analyzed through experiments and 3D simulations. The number of electrical wires, which is the connection part of the chiller heater, was reduced by 90%, 50%, 30%, 10%, and 5%, and the wires were completely disconnected. When the number of electrical wires was reduced by 5%, heat of up to 80℃ was generated, which is a relatively high temperature but insufficient to cause a fire in combustibles. Complete disconnection occurred due to the vibration of the motor and other components, and sparks and arcs were generated, resulting in a rapid increase in temperature to up to 680℃. When completely disconnected, the temperature increase was sufficient to cause a fire in the combustibles covering the terminal block. Therefore, in this study, the causes of electrical fires in chiller heaters were investigated and preventive measures were proposed by analyzing abnormal signals and thermal characteristics caused by the electrical wiring being reduced and completely disconnected.

온도센서를 사용하지 않는 MEMS 마이크로히터 온도제어시스템 (A Sensorless and Versatile Temperature-Control System for MEMS Microheaters)

  • Bae, Byung-Hoon;Yeon, Jung-Hoon;Flachsbart Bruce R.;Shannon Mark A.
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제55권11호
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    • pp.544-547
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    • 2006
  • In this paper, we present a temperature-controlled system for MEMS electrical resistance heaters without a temperature sensor. To rapidly control the heater temperature, the microheater system developed consists of a power supply, power amplifier, digital ${\underline{P}}roportional-{\underline{I}}ntegral-{\underline{D}}ifferential$ (PID) controller, and a quarter bridge circuit with the microheater and three resistors are nominally balanced. The microheaters are calibrated inside a convection oven to obtain the temperature coefficient with a linear or quadratic fit. A voltage amplifier applies the supply voltage proportional to the control signal from the PID controller. Small changes in heater resistance generate a finite voltage across the quarter bridge circuit, which is fed back to the PID controller to compare with the set-point and to generate the control signal. Two MEMS microheaters are used for evaluating the developed control system - a NiCr serpentine microheater for a preconcentrator and a Nickel microheater for ${\underline{P}}olymerase\;{\underline{C}}hain\;{\underline{R}}eaction$ (PCR) chip.