• Title/Summary/Keyword: Electrical heater control

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Control Strategies of Both the Heater Temperature and the Inverter Output Voltage of a Single-Phase PWM Inverter Systems for Heat Treatment (열처리용 단상 PWM인버터시스템의 히터온도 및 인버터 출력전압 제어기법)

  • Yang, Si-Gyeong;Chun, Tae-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.8
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    • pp.1047-1054
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    • 2018
  • This paper proposed the strategies for controlling both the heater temperature and the output voltage of a single-phase inverter for the heat treatment. The single-phase inverter system for the heat treatment controls the heater temperature to its reference one, and also it limits the inverter output voltage to 60 V for safety. The stability may be deteriorated due to the large time constant difference between the heater temperature and inverter output voltage. In order to ensure the stability, a hysteresis on/off control approach for the heater temperature control is adapted, and both the open-loop and the closed-loop control strategies of the output voltage are suggested. The performances for the proposed strategies are demonstrated with the experiments.

Design, Simulation, and Optimization of a Meander Micro Hotplate for Gas Sensors

  • Souhir, Bedoui;Sami, Gomri;Hekmet, Charfeddine Samet;Abdennaceur, Kachouri
    • Transactions on Electrical and Electronic Materials
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    • v.17 no.4
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    • pp.189-195
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    • 2016
  • Micro Hotplate (MHP) is the key component in micro-sensors, particularly gas sensors. Indeed, in metal oxide gas sensors MOX, micro-heater is used as a hotplate in order to control the temperature of the sensing layer which should be in the requisite temperature range over the heater area, so as to detect the resistive changes as a function of varying concentration of different gases. Hence, their design is a very important aspect. In this paper, we have presented the design and simulation results of a meander micro heater based on three different materials - platinum, titanium and tungsten. The dielectric membrane size is 1.4 mm × 1.6 mm with a thickness of 1.4 μm. Above the membrane, a meander heating film was deposed with a thickness of 100 nm. In order to optimize the geometry, a comparative study by simulating two different heater thicknesses, then two inter track widths has also been presented. Power consumption and temperature distribution were determined in the micro heater´s structure over a supply voltage of 5, 6, and 7 V.

Safety Schematic Diagram and Sequence of Heater in FPD Wet Equipment (FPD 장비 습식공정에서의 안전한 히터 공급 계통도 및 제어 회로)

  • Yoo, Heung-Ryol;Son, Yung-Deug
    • Journal of IKEEE
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    • v.23 no.1
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    • pp.107-111
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    • 2019
  • In FPD WET equipment, heaters are used a lot. There are many electric accidents caused by short circuit and overheating due to the use of heater, so it is necessary to have a safe electric system and interlock. Therefore, in this paper, we propose an electrical schematic and interlock for FPD WET equipment. In this paper, a hardware interlock such as a level sensor, an overheat protector, and an SSR heater sink is inserted, and the electric system is composed of ELB - MC - SSR - EOCR - heater. When the interlock occurs, the magnetic contactor (MC) is turned off and the power of the heater is cut off.EOCR, an electric overcurrent protection device, has an interlock to shut down the MC when there is an abnormality in the heater while checking the overcurrent, undercurrent and disconnection. These circuit configurations and interlocks are likely to be useful not only for WET equipment but also for any equipment in which the heater is placed.

Induction Heating Water Heater using Dual Mode Phase Shifted ZVS-PWM High Frequency Resonant Inverter (듀얼 모드 위상 시프트 ZVS PWM 제어 고주파 공진형 인버터를 이용한 IH 온수기)

  • Lee, Sang-Wook;Ryu, Yeoi-Joung;Woo, Kyung-Il;Park, Han-Seok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.67 no.2
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    • pp.82-89
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    • 2018
  • This paper presents a novel prototype of dual mode control based phase shift ZVS PWM high frequency load resonant inverter with lossless snubber capacitors in addition to a single active auxiliary resonant snubber for electromagnetic induction heating(IH) foam metal based consumer fluid dual packs(DPA) heater. The operating principle in steady state and unique features of this voltage source soft switching high frequency inverter circuit topology are described in this paper. The lossless snubber and auxiliary active resonant snubber assisted constant frequency phase shift ZVS PWM high frequency load resonant inverter employing IGBT power modules actually is capable of achieving zero voltage soft commutation over a widely specified power regulation range from full power to low power. The steady state operating performances of this dual mode phase shift PWM series load resonant high frequency inverter are evaluated and discussed on the basis of simulation and experimental results for induction heated foam metal heater which is designed for compact and high efficient moving fluid heating appliance in the consumer pipeline systems.

Development of Induction Heated Hot Water Producer using Soft Switching PWM High Frequency Inverter

  • Fujita Kentarou;Moisseev Serguei;Gaimage Laknath;Chandhaket Sarawouth;Muraoka Hidekazu;Nakaoka Mutsuo
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.491-494
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    • 2003
  • This paper presents a new conceptual electromagnetic induction eddy current-based stainless steel plate spiral type heater for heat exchanger or Dual Packs Heater in hot water producer, boiler steamer and super heated steamer, which is more suitable and acceptable for new generation consumer power applications. In addition, all active clamped edge resonant PWM high frequency inverter using trench gate IGBTs power module can operate under a principle oi zero voltage soft communication with PWM is developed and demonstrated for a high efficient Induction heated hot water producer and boiler in the consumer power applications. This consumer induction heater power appliance using active clamp soft switching PWM high frequency inverter is evaluated and discussed on the basis of the simulation and experimental results.

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Thermodynamic model of one of the super heaters and the related spray in the Nekka power plant and Presenting SCO method to control boiler temperature

  • Zalloi, Mehdi;Barghandan, Saeed;Badamchizadeh, M.A.
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.129-133
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    • 2005
  • In this paper, first the thermodynamic model is presented to one of the super heaters and sprays of the Nekka power plant and then its unknown parameters are identified according to the registered data of the power plant. SCO control method is introduced to control the external steam temperature of super heater. Finally the conventional method in power plant for controlling external steam temperature of super heater is compared with new method and their performances are presented..

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A Study on the PM Oxidation Characteristics of Electrical Heater DPF System (전기히터방식 매연여과장치의 PM 산화 특성에 관한 연구)

  • Ham, Yun-Young;Kim, Dae-Ha;Kim, Kyung-Woon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.183-190
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    • 2006
  • For continuously regenerative PM collecting system which adopted thermally stable SiC DPF and electrical heater which was placed upstream of the filter and driven by well constructed control logic, PM oxidation characteristics were investigated varying air flow rate, amounts of PM accumulated on the DPF and filter inlet temperature in order to get optimized PM regeneration performance. This study showed that the operating condition of air flow rate 70 lpm, high PM loading around 30g and filter inlet temperature $700^{\circ}C$ with heat insulation was effective in achieving high regeneration efficiency. Also, in this condition, we could decrease the electric energy consumption by reducing the regeneration time.

The Fabrication and Characteristic Experiment of a Heater-Trigger type High-Tc Superconducting Power Supply (히터트리거를 이용한 고온초전도전원장치의 제작 및 특성 실험에 관한 연구)

  • Yoon, Yong-Soo;Kim, Ho-Min;Chu, Yong;Lee, Chang-Yul;Ko, Tae-Kuk;Han, Tae-Su
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.9
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    • pp.484-489
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    • 1999
  • This paper deals with the design and fabrication of a heater-trigger type high-Tc superconducting power supply system, and characteristics have been analyzed through experiments. The high-Tc superconducting power supply consists of two heater trigger and electric magnet, and YBCO superconducting bulk. In this experiment, 0.6T class magnet and dc 2.3A heater current are used, and the current-pumping characteristics have been analyzed with computer aided sequence control system. Hall sensors are installed on the YBCO bulk and in the center of iron core in order to analyze the effect of the flux-pumping on the system with when magnet flux changes its value. In this experiment, maximum pumping-current has been achieved to about 6.6 amps.

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Analysis of Thermal Characteristic for Wiring at Heater Connector of Semiconductor Chiller Equipment (반도체 공정 칠러 장비의 히터 접속부 전기배선에 대한 열적 특성 분석)

  • Gyu Bin Kim;Doo-Hyun Kim;Sung-Chul Kim
    • Journal of the Korean Society of Safety
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    • v.38 no.3
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    • pp.27-34
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    • 2023
  • With the technological development of the semiconductor industry, the roles of electrical and thermal energy supply and control of semiconductor equipment in ultrafine processes have become very important. However, instances of electrical fires in the chiller heater, which is used for cooling in the semiconductor manufacturing process, are increasing. A fire occurs in combustibles due to high heat at the connection part of the chiller heater, that is, when the number of electrical wires in the connection part is reduced or when the wires are completely disconnected. In this study, the temperature characteristics were compared and analyzed through experiments and 3D simulations. The number of electrical wires, which is the connection part of the chiller heater, was reduced by 90%, 50%, 30%, 10%, and 5%, and the wires were completely disconnected. When the number of electrical wires was reduced by 5%, heat of up to 80℃ was generated, which is a relatively high temperature but insufficient to cause a fire in combustibles. Complete disconnection occurred due to the vibration of the motor and other components, and sparks and arcs were generated, resulting in a rapid increase in temperature to up to 680℃. When completely disconnected, the temperature increase was sufficient to cause a fire in the combustibles covering the terminal block. Therefore, in this study, the causes of electrical fires in chiller heaters were investigated and preventive measures were proposed by analyzing abnormal signals and thermal characteristics caused by the electrical wiring being reduced and completely disconnected.

A Sensorless and Versatile Temperature-Control System for MEMS Microheaters (온도센서를 사용하지 않는 MEMS 마이크로히터 온도제어시스템)

  • Bae, Byung-Hoon;Yeon, Jung-Hoon;Flachsbart Bruce R.;Shannon Mark A.
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.11
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    • pp.544-547
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    • 2006
  • In this paper, we present a temperature-controlled system for MEMS electrical resistance heaters without a temperature sensor. To rapidly control the heater temperature, the microheater system developed consists of a power supply, power amplifier, digital ${\underline{P}}roportional-{\underline{I}}ntegral-{\underline{D}}ifferential$ (PID) controller, and a quarter bridge circuit with the microheater and three resistors are nominally balanced. The microheaters are calibrated inside a convection oven to obtain the temperature coefficient with a linear or quadratic fit. A voltage amplifier applies the supply voltage proportional to the control signal from the PID controller. Small changes in heater resistance generate a finite voltage across the quarter bridge circuit, which is fed back to the PID controller to compare with the set-point and to generate the control signal. Two MEMS microheaters are used for evaluating the developed control system - a NiCr serpentine microheater for a preconcentrator and a Nickel microheater for ${\underline{P}}olymerase\;{\underline{C}}hain\;{\underline{R}}eaction$ (PCR) chip.