• Title/Summary/Keyword: Electrical discharge machine

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A study on the arc discharge characteristics of liquid insulating materials for electrical discharge machine (방전가공기용 액체 절연재료의 아크 방전 특성 연구)

  • 김상현;김해종;마대영;신태민
    • Electrical & Electronic Materials
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    • v.8 no.5
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    • pp.564-571
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    • 1995
  • This paper deals with the arc discharge characteristics of kerosene oil as a basic study on electrical discharge machine. Using needle electrode the discharge voltage, discharge current, discharge energy and the shape of discharge crater are measured. In consequence, it becomes clear that the discharge crater(depth, height, diameter) is depending on the discharge energy. Rapid increase in depth, height and diameter of discharge crater was observed during initial discharge, where discharge energy is large. However, rather slow decrease of those values was found when discharge energy is low or N is more than 3. As the ratio of $I_p$$T_on$ increase, the shape of discharge crater gets near circle. The protuberances of the discharge crater were not formed by the melted needle electrode but by the that of work piece.

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Design and Implementation of Bi-polar Power Supplied Die-sinking Electrical Discharge Machine (양극 전원형 형조 방전 가공기 설계 및 구현)

  • Jeong, Won-Geun;Lee, Gun-Ki
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.9 no.1
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    • pp.134-139
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    • 2005
  • This paper works on the manufacture and performance evaluation of bi-polar power supplied diesinking electrical discharge machine. The design and implementation of diesinking electrical discharge machine consists of two parts which are a polarity voltage controller design and a servo motor controller design and they are verified and manufactured through simulation. The performance of the implemented machine and conventional one were evaluated by comparing its machining speed and roughness of machined surface. Eventually, the designed machine showed improved performance in the speed and the roughness.

Fuzzy Control of Discharge Pulse Duration for Electrical Discharge Machinery (방전가공기의 방전 펄스 시간의 퍼지제어)

  • Lee, Je-Hie;Park, Ho-Joon;Yang, Jik-Hyun;Huh, Uk-Youl;Lee, Sun-Woo;An, Sung-Kwang
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1167-1169
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    • 1996
  • As electrical discharge machinery(EDM) is industrial process which is manufactured by discharge energy, by producing discharge, EDM process finished material at the little micrometer air gap. Especially, EDM is used for the characteristic of heat-resisting material, it puts to use air-space industrial element, confusing shaping material such as jet engine, rocket elements. Working performance. is changed by environment of working, discharge current voltage and duration of discharge pulse. Evaluation of performance working is work speed, clearance smoothing of product surface, wasting of pole. In this paper, this machine is compensated by adaptive controller which corrects the weak points of classical machine which is observed and operated working condition by user in hands. The previous purpose is main object in this thesis. The adaptive controller automatically detect abnormal condition and working conditions. To improve performance, surface smoothing and working speed, the adaptive controller uses fuzzy control strategy. To evaluate performance, this controller is implemented by microprocessor i80c196 and is applied real experimental machine.

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Consideration of the Clearance According to the Wire Electrical Discharge Machining Conditions (와이어 방전가공에서 가공조건에 대한 방전갭 크기 고찰)

  • 이건범;최태준;이세현;손일복;이성용;한상희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.105-110
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    • 1999
  • Wire electrical discharge machining (WEDM) is one of the unconventional machining processes, which is utilizing electrical energy to remove work-piece. In recent years WEDM used widely in die-sinking industry because WEDM can machine any hard materials if only it has conductivity and can machine accurately to the complex geometry, for fine wire is used in WEDM for the tool electrode. However WEDM is non-contact machining process, which is utilizing discharge phenomena occurring between two electrodes, the size of the machined part is larger than that of the tool electrode size. It is called discharge gap or clearance the difference size between the tool electrode and the machined part in WEDM. By the experiment clearances according to the machining condition was investigated.

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A Study on the efficiency test of Electric Discharge Machine Wire using Image processing (화상처리를 이용한 방전와이어의 성능평가에 대한 연구)

  • 배진한;이위로;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.117-122
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    • 2002
  • Electrical discharge machining uses thermal energy from electrical discharge, while wire electrical discharge machining (WEDM) technology is widely used in conductive material machining. This paper proposes a method for evaluating the characteristics of wires in WEDM. In order to evaluate the wire processing performance, processing speed and roughness, straightness, corner processing have been assessed with precision experiment equipment and image processing including Laplacian filtering with various threshold levels.

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The Design of a patch Sensor for Partial Discharge diagnosis in Rotating Machine Stator Windings (회전기 고정자 권선의 부분방전 진단을 위한 평면 Patch Sensor 설계)

  • Yang, Sang-Hyun;Lim, Kwang-Jin;Park, Noh-Joon;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 2008.10a
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    • pp.97-98
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    • 2008
  • In 6.6kV Rotary Machine Stator Windings, Corona Discharge, Discharge at Conductor Surface, Slot Discharge and Endwinding Discharge is happended by electronic degradation. Also, if Partial Discharge cause in inner-part of Rotary Machine Stator Windings, it will be happended voltage and current pulse. In case of discharge spark, RF electromagnetic wave, which transmits at discharge position, can happen. To detect this kind of RF electromagnetic wave efficiently, we have designed Planar Antenna Sensor with the CST MWS simulation program. Also we have confined the application possibility, which can analyzes the partial discharge in Rotary Machine Stator Windings. In the Future, sample of planar antenna sensor will be able to compare with the data of simulation by CST MWS program.

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The Design of a Planar Antenna Sensor for Partial Discharge diagnosis in 6.6kV Rotary Machine Stator Windings (6.6kV 회전기 고정자 권선에서 부분방전 진단을 위한 평판 안테나 센서 설계)

  • Lim, Kwang-Jin;Lwin, Kyaw-Soe;Shin, Dong-Hoon;Park, Noh-Joon;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 2007.11a
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    • pp.222-223
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    • 2007
  • In 6.6kV Rotary Machine Stator Windings, Corona Discharge, Discharge at Conductor Surface, Slot Discharge and Endwinding Discharge is happended by electronic degradation. Also, if Partial Discharge cause in inner-part of Rotary Machine Stator Windings, it will be happended voltage and current pulse. In case of discharge spark, RF electromagnetic wave, which tranmits at discharge position, can happen. To detect this kind of RF electromagnetic wave efficiently, we have designed Planar Antenna Sensor with the CST MWS simulation program. Also we have confined the application possibility, which can analize the partial discharge in Rotary Machine Stator Windings. In the Future, sample of planar antenna sensor will be able to compare with the data of simulation by CST MWS program.

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The Design and Experiment of a Planar Patch Sensor for Partial Discharge Diagnostics in 6.6 kV Rotating Machine Stator Windings

  • Yang, Sang-Hyun;Park, Noh-Joon;Park, Dae-Hee;Kim, Hee-Dong;Lim, Kwang-Jin
    • Transactions on Electrical and Electronic Materials
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    • v.10 no.5
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    • pp.173-176
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    • 2009
  • In the stator windings of a 6.6 kV rotating machine, internal discharges, slot discharges, and surface discharges are mainly caused by internal voids and insulation degradation. If a partial discharge(PD) occurs in an inner-part of the stator windings, it will cause electromagnetic pulses with wide frequency ranges. Discharge sparks and electromagnetic pulses generated from a discharge source, can be detected using various RF resonators like an EM sensor. In order to detect these types of electromagnetic sources, a planar patch sensor was designed and fabricated using a CST-MWS simulation, and PD signals from an artificially defected stator winding were also measured by the sensor proposed in this study. Furthermore, an HFCT was used as a reference sensor and compared with the proposed new planar patch sensor. In the results of the experiment, the planar patch sensor showed a similar performance to the HFCT sensor.

Development of a platform based on JAVA for partial discharge monitoring (부분방전 광역감시를 위한 JAVA기반 진단플랫폼 개발)

  • Jeon, Jin-Hong;Kim, Kwang-Su;Jeong, Jun-Young;Kim, Kwang-Hwa
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.423-425
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    • 2004
  • This raper deals with a platform for diagnosis monitoring of partial discharge based on Java virtual machine. This platform is designed for estimating diagnostic parameters of partial discharge signal and displaying Web-page on operating status. For Web-service, hardware of platform is based on a Strongarm processor and software base is designed on Linux and java virtual machine.

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Implementation of an Inductively Coupled EM Probe System for PD Diagnosis

  • Kim, Hee-Dong;Park, Noh-Joon;Park, Dae-Hee
    • Journal of Electrical Engineering and Technology
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    • v.6 no.1
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    • pp.111-118
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    • 2011
  • In recent years, various types of partial discharge (PD) methods such as capacitive, inductive, electromagnetic, and acoustic coupling techniques have been developed for diagnosing rotating machines. An electromagnetic (EM) probe, which is an inductively coupled type of sensor, is required for detecting corona and internal discharges during off-line tests. In this study, a new technique for enhancing the measurement sensitivities for corona and internal discharge based on an EM inductive position sensor is proposed. An EM probe that winds wires around horseshoe-shaped and cylindershaped ferrites as helices is designed and optimized for the implementation of off-line PD monitoring of the stator winding of a rotating machine. The measurement system based on this design is implemented, and it is verified from the results of the experiment performed in this study that the probe provides similar performance as existing commercial products.