• Title/Summary/Keyword: Electrical Forklift Motor

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A Study on the Characteristic of Noise and Vibration in 3-phase Induction Motor for the Forklift (전동 지게차용 3상 유도 모터의 소음 진동 특성에 대한 연구)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.1
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    • pp.3-9
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    • 2009
  • This paper presents the reduction of acoustic noise generated by electromagnetic force in an induction motor of the electrical forklift. After summarizing the electromagnetic excitation forces due to the interaction between the stator/rotor slot permeance and the stator winding magnetomotive force, the effects of the electromagnetic force on the noise and vibration of an induction motor are analyzed. In order to experimentally identify the noise sources of the motor, the signal analyses for noise and vibration are performed by using waterfall plots of noise and vibration spectrums. It is found that severe noise and vibration are caused by the electromagnetic force when the mode number of the excitation shape for a stator is low. Furthermore, it is verified that the motor noise is amplified if the excitation frequency of the electromagnetic force coincides with one of the natural frequencies of the stator. It is experimentally demonstrated that this severe noise can be considerably reduced by structure modifications. Finally, some design guidelines are suggested to develop an induction motor with a low level of noise.

A Study on the Characteristic of Noise and Vibration in 3-Phase Induction Motor for the Forklift (전동 지게차용 3 상 유도 모터의 소음 진동 특성에 대한 연구)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.764-769
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    • 2007
  • This paper is studied the noise and vibration characteristics analysis of the three-phase induction AC motor of the electrical forklift. And we suggest the method which the reduction orders the noise and vibration to be the mechanical. In other to investigate these characteristics, we considered the mechanical characteristics, the electromagnetic effects, and these interactions. In mechanical, we studied the characteristic of the stator, the bearing supported condition of the rotor, and the sound radiation. In electronically, this paper is considered the harmonic effect which is related the magnetic motive force (mmf) with respect to the characteristic of the slot number of the rotor and the stator and the pole number of the motor. Finally we investigated the overall noise and vibration of the induction motor by relations between the electronically harmonic and the mechanical resonance of the stator. By the analysis of the generally three-phase induction motor, we suggest the design methodology to low noise and vibration.

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THE SPEED CONTROL OF DC SERIER WOUND MOTOR USING DSP (TMS320F240)

  • Bae, Jong-Il;Je, Chang-Woo;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.371-376
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    • 2003
  • In general, the electronic forklift driven by DC motor drive system is used in the industrial field. Classically, the DC motor is controlled by speed control using proportion control method, by output torque following the load on the plane like a manual operation. But in the industrial field, the electronic forklift is demanded the robust drive mode. Some cases of the mode, there are trouble in torque and speed control following slope capacity. The control is sensitive concerning with slope angle and output speed, various control method is studied for stability of speed control. We apply speed controller for the self-tuning using DSP(TMS320F240) as main controller for high speed processor, embody dynamic characteristic of control compared the PI control to the fuzzy control.

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Current Control of the Forklift using a Fuzzy Controller

  • Bae, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2552-2556
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    • 2005
  • In general, the forklift driven by DC motor drive system is used in the industrial field. Classically, the DC motor is controlled by current control using proportion control method, by output torque following the load on the plane like a manual operation. But in the industrial field, the forklift is demanded the robust drive mode. Some cases of the mode, there aretrouble in torque control following slope capacity. The control is sensitive concerning about slope angle and output speed, various control method is studied for stability of speed control. In this paper, I apply current control for the self-tuning using the fuzzy controller to obtain robust, stable speed control and use stable, high efficiency control using DSP as main controller for high speed processor, embody dynamic characteristic of control compared the PI controller to the fuzzy controller.

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Current Control of DC Series Wound Motor for Software Bang-Bang Controller (Software Bang-Bang 제어기에 의한 직류 직권 전동기 전류제어)

  • Bae, Jong-Il;Kim, Jung-Soo;Lee, Young-Il
    • Proceedings of the KIEE Conference
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    • 2002.07d
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    • pp.2180-2181
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    • 2002
  • This paper try to become a height efficiency control method of the DC series wound motor which the forklift have been used by the Software Bang-Bang controller. We used and studies the DC series wound motor by SBB control and PI control.

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The Study on the Characteristic Analysis of Three Phase Induction Motor For Electric Forklift Truck Using Finite Element Method (유한요소법을 이용한 전동지게차용 3상 유도전동기 특성 해석 연구)

  • Kim, Kwang-Soo;Im, Jong-Bin;Lee, Sang-Hoon;Won, Sung-Hong;Koo, Dae-Hyun;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1059-1060
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    • 2007
  • In this paper analysis of the characteristics in the three phase induction motor for the electric forklift truck is researched. There are two kinds of the Finite element analysis method. First thing is time domain analysis by the time transient method. Second thing is frequency domain analysis by method which assumes applied voltage and current sinusoidal. Especially in case of the characteristic studies, electromagnetic analysis is performed about each prototype motors. The obtained results are compared and the result of the test is examined. We could know characteristics of each prototypes and verify the design program of the motor through FEM. Finally this paper shows the factors of discord results of the analysis.

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Co-Simulation for Electric Motor Drive System Using RecurDyn and Matlab with Simulink (RecurDyn과 Matlab/Simulink를 연동한 전동기 구동시스템의 시뮬레이션)

  • Kim, Sang-Hoon
    • Journal of Industrial Technology
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    • v.27 no.A
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    • pp.163-168
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    • 2007
  • For an accurate computer simulation to motor drive systems, the target mechanical load system driven by a motor needs to be model its characteristics accurately. In general, a load system is modeled simply with system parameters such as approximated system inertia and friction. So, simulation results have some errors compared with experimental results for a real load system. RecurDyn is a mechanics simulation program for 3-dimension analysis to mechanical load systems. From this program, parameters such as a load torque, a system inertia and a viscous friction can be obtained accurately which are required to model a mechanical system. Also, this program operates together Matlab/Simulink which is used to simulate electrical motor drive systems. So, an accurate simulation for the whole system with a motor drive system and a mechanical load is possible. This paper introduces an application of RecurDyn program to an electric forklift drive system using IPMSM(Interior Permanent Magnet Synchronous Motor) and examines the feasibility of co-simulation it with Matlab/Simulink.

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Advanced angle control of industrial high current switched reluctance motor (대전류 SRM의 진상각 제어)

  • Huh, S.J.;Park, Jong-Hun;Huh, U.Y.;Jang, J.H.;Lee, B.S.;Chung, W.Y.
    • Proceedings of the KIEE Conference
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    • 2002.07d
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    • pp.2070-2072
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    • 2002
  • In this paper, advance angle control is described to drive an industrial low voltage SRM(Switched reluctance motor) for a forklift truck by changing velocity and torque. The high current SRM is designed and its phase resistance and phase inductance are very low to inject high current into the phase windings. In this reason, the current has to be built up in the increasing phase inductance part as soon as possible. Therefore, the phase switch must be turned on before the phase inductance increases, and this angle is called as the advance angle. We analyze the changes of the advance angle as its torque and velocity are changed in the real SRM driving experiment. And we propose the way to improve the SRM performance by using the advance angle control.

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Fuzzy logic based advance angle control for low voltage SRM (저전압 SR모터의 퍼지로직 기반 전상각 제어)

  • Kim, Kyu-Dong;Shin, Doo-Jin;Huh, Sung-Jae;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 2001.11c
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    • pp.22-25
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    • 2001
  • In this paper, a fuzzy advance angle control method is described to drive an industrial low voltage SRM (Switched Reluctance Motor) for 10kW forklift truck. SRM has a highly non-linear characteristic that is due to change the rotor and stator. And low voltage SRM is designed that its phase resistance and phase inductance is very low to inject high current into the phase windings. In this reason, the proper current control is necessary to drive the low voltage SRM efficiently. SRM has positive torque at increasing inductance region and negative torque at decreasing inductance region. Due to this reason, the current has to be built up in the increasing phase inductance part as soon as possible. Therefore, the phase switch must be turned on before the phase inductance increases, and this angle is called as the advance angle. Also, the phase current has to be dropped before the phase inductance decreases. Fuzzy logic is a flexible and general-purposed method of implementing non-linear functions and as such it is useful in control applications. Consequently, we designed a fuzzy advance angle controller to control the phase current appropriately.

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