• Title/Summary/Keyword: Electrical Discharge machine

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Development of Prediction of Electric Arc Risk using Object Dection Model (객체 탐지 모델을 활용한 전기 아크 위험성 예측 시스템 개발)

  • Lee, Gyu-bin;Kim, Seung-yeon;An, Donghyeok
    • Smart Media Journal
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    • v.9 no.1
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    • pp.38-44
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    • 2020
  • Due to the high dependence on electric energy, electric fires make up a significant portion of fires in Korea. Electric arcs by short circuits or poor contact cause three of four electrical fires. An electric arc is a discharge phenomenon of electrical current between the insulators, which instantaneously produces high temperature. In order to reduce the fire due to electric arc, this study aims to predict the electric arc risk. We collected arc data from the arc detectors and converted into graphs based on temporal arc data. We used machine learning for training converted graph with different number of temporal arc data. To measure the performance of the learning model, we use the test data. In the results, when the number of temporal arc data was 20, the prediction rate was high as 86%.

Frequency-Time Analysis(Partition-FFT) for Tracking Detection (트래킹 검출을 위한 주파수-시간 분석(분할-FFT))

  • Jee S. W.;Lee S. H.;Kim Ch. N.;Lee C. H.;Lee K. S.
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.53 no.10
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    • pp.530-538
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    • 2004
  • A electromagnetic waves are used for sensing in insulation diagnosis at electric machine or equipment. When it a method, waves are transformed into the FFT(Fast Fourier Transform); a kind of the process for data transformation. In a general way, a scientist use frequncy band 30[㎒]~l[㎓] to applied field. If we are measured high frequency band, we will need to a high capacity hardware. Also a antenna has a fault on atmospheric phenomena, outside environment and the like. In this paper We proposed new method for detecting electric equipment faulty state using only electric voltage which is generally measured in the electric and electronic field. It is called the Partition-FFT The analytic method is this first divide measured voltage waves into equal parts, second each deal with give effect to the FFT, finally each results deal with a graphic method and gather graphic. We are compare Partition-FFT with discharge form by tracking tester. As the result it demonstrated that the Partition-FFT is applicable.

Electron Discharge Machining (EDM) and Hole EDM of Cold Heat-treated Tool Steel Molds (STD11) by using Cu Electrodes (냉간 금형용 공구강의 Cu 전극을 이용한 방전 홀에 관한 연구)

  • Park, In-Soo;Lee, Eun-Ju;Kim, Hwa-Jeong;Wang, Deok-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.76-82
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    • 2018
  • 3D formed Electrical Discharge Machining (EDM) and hole EDM were conducted for die and mold manufacturing with electrodes which were made by mechanical machining and wire EDM. It is difficult to machine the hardened material after heat treatment and quenching with traditional machining. The only method of machining hardened material is die-sinking EDM. In this research, hole EDM was conducted for heat-treated cold-worked tool steel (SKD11) for use as a die material. The EDM surfaces were analyzed by pulse-on time and peak current of EDM current, according to the machining conditions of EDM. The EDM surface profiles were affected by the peak current. The contribution of each factor is peak current (91.63%) and pulse-on time (0.93%). The best surface roughness was obtained with a $130{\mu}s$ pulse-on time and a 14.2 A peak current. With uniform EDM processing, the surface deteriorated with increasing pulse-on time and peak current. The thickness of the solidified layer induced by EDM was increased as the peak current, crater shapes, and erupted shapes of EDM surfaces were increased. Therefore, microcracking gaps induced by surface tension were increased.

Parametric Study on Design of Composite-Foam Sandwich Structures for Micro EDM Machine tool structures (미세 방전가공 기계 구조를 위한 복합재료-포움 샌드위치 구조 설계에 관한 파라메트릭 연구)

  • Kim Dae-Il;Chang Seung-Hwan
    • Composites Research
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    • v.19 no.2
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    • pp.13-19
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    • 2006
  • In this paper, parametric study was carried out to design sandwich structures for EDM machines controlling stacking sequence, stacking thickness of composites and rib configuration. Sandwich structures which are dealt with in this paper are composed of fibre reinforced composite for skin material and foam or resin concrete for core materials. The sandwich column has cruciform rib to enhance bending stiffness of the structure and the bed has several vertical ribs to resist the normal forces and vibration. The design parameters such as rib thickness and stacking sequence were controlled to enhance the system robustness. Finite element analysis was also carried out to verify the variation of static and dynamic stiffness of the structures according to the variation of the parameters. Vibration tests were performed to verify the natural frequencies and damping ratios of the manufactured composite structures. The appropriate shape and configuration conditions for micro-EDM machine structures are proposed.

A fault prevention diagnostic of power transformer using Frequency Response Analysis (주파수 응답 분석(FRA)을 이용한 전력용 변압기 고장예방 진단)

  • Cho, Yun-Haeng;Lim, Tae-Young;Kim, Jong-Seon;Kim, Gi-Il;Ahn, Kwang-Won;Lim, Seong-Joo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.463-464
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    • 2011
  • Currently, different kinds of diagnosis and inspection technologies are applied to prevent the internal mechanical transformation of transformers. For example, examination of internal Partial Discharge of transformer, analysis of transformer oil gas, and measurement Frequency Response Analyzer(FRA) are used to diagnose defect. Especially, diagnosis technique through Frequency Response Analyzer(FRA) has been used and developed from 1960, when it was first introduced, till now to become an important tool to examine presence of defect and to prove quality of machines for the most electric machine producers electric power company in the world. However, diagnosis through FRA is still in introduction level in Korea and the application method for FRA is not established yet. For that reason, study about the application of domestic electric installation according to the FRA is needed. It is expected that the study play an important part in the prevention of defect due to the internal transformation of transformer by introducing measurement theory, providing measurement method, and analyzing application cases.

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A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration (초음파 진동을 이용한 취성재료 가공기술에 관한 연구)

  • 이석우;최헌종;이봉구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.969-972
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    • 1997
  • Ultrasonic machining technology has been developed over recent years for he manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramic in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvement in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by he electrical or chemical characteristics of the work material, making it suitable for application to ceramics. In order to improve the currently used ultrasonic machining using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic machine composed of piezoelectric vibrator and horn. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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A Study on the Reliability Improvement of Partial Discharge Pattern Recognition using Neural Network Combination (NNC) Method (Neural Network Combination (NNC) 기법을 이용한 부분방전 패턴인식의 신뢰성 향상에 관한 연구)

  • Kim, Seong-Il;Jeong, Seung-Yong;Koo, Ja-Yoon;Lim, Yun-Sok;Koo, Sun-Geun
    • Proceedings of the KIEE Conference
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    • 2005.11a
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    • pp.9-11
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    • 2005
  • 본 연구는 GIS 진단신뢰성 향상기술 개발을 목적으로, 16개의 인위적 결함을 이용하여 부분방전 신호를 발생시키고 검출하여 그 패턴인식 확률을 높이기 위하여 신경망에 Genetic Algorithm (GA) 을 적용하였다. 이를 위하여 다음과 같은 5가지 서로 다른 신경망 모델을 선택하였다: Back Propagation (BP), Jordan-Elman Network (JEN), Principal Component Analysis (PCA), Self-Organizing Feature Map (SOFM) 및 Support Vector Machine (SVM). 이와 같이 선택된 모델에 동일한 데이터를 학습 시키고 패턴인식 확률을 비교 및 분석하였다. 실험 결과에 의하면, BP의 인식률이 가장 높고 다음으로 JEN의 인식률이 높이 나타났으며, 후자의 경우 모든 결함에 대하여 정확한 패턴분류를 한 반면에 전자의 경우 1.8% 의 분류 오차가 발생하였다. 따라서 인식률이 높은 신경망이 더 정확한 패턴분류를 보장하지 못한다는 실험적 결과를 고려 할 때, 인식률이 높은 두 개의 모델을 선정하여 각각의 출력에 일정한 가중치를 주고 합산하여 새로운 출력을 얻는 방법을 제안한다.

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Design of Partial Discharge Sensor using Transmission Line Theory in Rotating Machine (전송선로 이론을 이용한 회전기내 부분방전 검출 센서 해석 및 설계)

  • Heo, Chang-Geun;Kang, Dong-Sik;Jung, Hyun-Kyo
    • Proceedings of the KIEE Conference
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    • 2004.04a
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    • pp.49-51
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    • 2004
  • 고전압 기기의 절연물 내부에서 부분방전 현상이 발생되면 절연파괴로 진전된다. 회전기기가 운전중인 상태에서 on-line 부분방전시험은 고정자 권선의 절연상태를 검사, 평가 할 수 있는 중요한 수단으로서 이러한 부분방전시험을 통하여 회전기기 시스템의 사고예방을 위한 진단을 할 수 있다. 부분방전 펄스는 10MHz $\sim$ 1GHz의 대역폭을 갖는 것으로 알려져 있으며, 이러한 고주파 대역의 전자파 에너지의 효과적인 검출을 위한 센서 중 하나로 웨이브가이드 구조의 고주파 검출센서가 존재한다. 기존의 전자기적 에너지를 검출하는 SSC (Stator Slot Coupler)센서를 한쪽 포트를 가지는 마이크로스트립센서 형태로 사용할 경우 접지면이 도체전체로 씌워져 있고 임피던스 정합을 위한 50옴의 칩저항이 신호라인과 접지사이 루프를 형성하여 기기 운전시 기기의 성능에 영향을 미칠 수 있는 단점을 가지고 있다. 이 단점을 보완하기 위해서 본 논문에서는 회전기내 부분방전 펄스의 전자기적 에너지를 검출할 수 있는 2선 평행 전송선로 라인을 응용한 부분방전 검출 센서를 제안하였고 시뮬레이션을 통해 성능을 입증하였다. 제안된 센서의 성능을 입증하기 위하여 2선 평행 전송선로 타입의 센서와 기존의 SSC (Stator Slot Coupler) 센서를 약간 변형시킨 마이크로 스트립 센서를 고정자 슬롯의 Wedge 부착한 후 두 센서 비교 분석하였다. 결과적으로 제안된 센서는 기존 SSC 타입의 마이크로스트립 센서에 비하여 더 간단한 형상을 가지며 운전 중 기기의 성능에 영향을 덜 미치는 효과를 얻을 수 있었다.

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Modeling of Hybrid Generation System with Wind Turbine, Diesel Generator and Flywheel Energy Storage System (풍력-디젤-플라이휘일 하이브리드 발전시스템 모델링에 관한 연구)

  • Kim, Jae-Eon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.2979-2984
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    • 2013
  • This paper proposes a modeling and controller design method of Flywheel Energy Storage System(FESS) for solving the unstable operation problem in hybrid generation system with wind turbine and diesel generator applied in island area. FESS is considered as a permanent magnetic synchronous machine connected to flywheel because of its efficiency. The controller of FESS is composed of AC/DC/AC back-to-back converter. The AC/DC converter is designed to charge/discharge according to the frequency variation and the DC/AC converter to operate to keep the DC bus voltage constant. The proposed modeling and controller design method of FESS was applied to hybrid generation system with wind turbine and diesel generator. The unstable operation problem owing to wind variations was solved through simulation results.

Elemental alteration of the surface of dental casting alloys induced by electro discharge machining (치과용 주조 합금의 방전가공에 따른 표면 성분 변화)

  • Jang, Yong-Chul;Lee, Myung-Kon
    • Journal of Technologic Dentistry
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    • v.31 no.1
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    • pp.55-61
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    • 2009
  • Passive fitting of meso-structure and super-structures is a predominant requirement for the longevity and clinical success of osseointegrated dental implants. However, precision and passive fitting has been unpredictable with conventional methods of casting as well as for corrective techniques. Alternative to conventional techniques, electro discharge machining(EDM) is an advanced method introduced to dental technology to improve the passive fitting of implant prosthesis. In this technique material is removed by melting and vaporization in electric sparks. Regarding the efficacy of EDM, the application of this technique induces severe surface morphological and elemental alterations due to the high temperatures developed during machining, which vary between $10,000{\sim}20,000^{\circ}C$. The aim of this study was to investigate the morphological and elemental alterations induced by EDM process of casting dental gold alloy and non-precious alloy used for the production of implant-supported prosthesis. A conventional clinical dental casting alloys were used for experimental specimens patterns, which were divided in three groups, high fineness gold alloy(Au 75%, HG group), low fineness gold alloy(Au 55%, LG group) and nonprecious metal alloy(Ni-Cr, NP group). The UCLA type plastic abutment patterns were invested with conventional investment material and were cast in a centrifugal casting machine. Castings were sandblasted with $50{\mu}m\;Al_2O_3$. One casting specimen of each group was polished by conventional finishing(HGCON, LGCON, NPCON) and one specimen of each group was subjected to EDM in a system using Cu electrodes, kerosene as dielectric fluid in 10 min for gold alloy and 20 min for Ni-Cr alloy(HGEDM. LGEDM, NOEDM). The surface morphology of all specimens was studied under an energy dispersive X-ray spectrometer (EDS). The quantitative results from EDS analysis are presented on the HGEDM and LGEDM specimens a significant increase in C and Cu concentrations was found after EDM finishing. The different result was documented for C on the NPEDM with a significant uptake of O after EDM finishing, whereas Al, Si showed a significant decrease in their concentrations. EDS analysis showed a serious uptake of C and Cu after the EDM procedure in the alloys studied. The C uptake after the EDM process is a common finding and it is attributed to the decomposition of the dielectric fluid in the plasma column, probably due to the development of extremely high temperatures. The Cu uptake is readily explained from the decomposition of Cu electrodes, something which is also a common finding after the EDM procedure. However, all the aforementioned mechanisms require further research. The clinical implication of these findings is related with the biological and corrosion resistance of surfaces prepared by the EDM process.

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