• Title/Summary/Keyword: Electric Furnace

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Development of Integrated Design and Optimization Software for the High Temperature Furnace Design (초고온 진공로 통합설계 최적화 소프트웨어 개발)

  • Jin, YuXuan;Lee, Jaewoo;Byun, Yunghwan
    • Journal of the Korean Society of Systems Engineering
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    • v.1 no.1
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    • pp.14-19
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    • 2005
  • High temperature vacuum furnaces or high standard electric furnaces demand high technology level and high production cost. Therefore, an iterative design process and the optimization approach under integrated computing environment are required to reduce the development risk. Moreover, it also required to develop an integrated design software that can manage the centralized database system between factory and design department, and the automated furnace design and analysis. The developed software is dedicated to the development of the vacuum (electric) furnaces. Based on the distribute middleware system, the GUI module, the CAD module, the thermal analysis module and the optimization module are integrated. For the DBMS, Microsoft Access is employed, the GUI is developed using Visual Basic language, and AutoCAD is utilized for the configuration design. By investigating the analysis code interface, the analysis and optimization process, and the data communication method, the overall system architecture, the method to integrate the optimizer and ana lysis codes, and the method to manage the data flow are proposed and verified through the optimal furnace design.

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Effect of Galvanizing Furnace Temperature on Material Property and Galvanized Surface of Hot Rolled Galvanized Steel

  • Jong Chan Jeong;Jae Joong Kim;Seong Ho Han
    • Corrosion Science and Technology
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    • v.23 no.4
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    • pp.278-282
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    • 2024
  • Recently, hot rolled galvanized steel is widely used in automotive parts. As the paradigm of the automotive market has changed from fossil fuel vehicle to electric vehicle, the automotive industry needs more high-strength steels to reduce weights of automobiles. However, because high-strength steel contains high solute carbon, it is expected to have a risk of stretcher-strain on the surface due to dislocation trapping by solute [C] and [N]. Generally, galvanized steel is supposed to pass through a furnace around the temperature of Zinc pot to increase material temperature. Otherwise, the inhibition layer could not be formed. However, solute carbon and nitrogen are volatile enough to move around the furnace temperature. Moreover, the ratio of ferrite phase and precipitated Fe3C can be variable, resulting in yield point elongation related to the stretcher strain. Furthermore, the quality of the galvanized surface can be affected by a high temperature of the furnace. Although a relatively hot rolled galvanizing line furnace has a lower temperature than an annealing line furnace, it can affect various quality aspects. In other words, this paper aims to determine how these phenomena appear concerning furnace temperature.

A hybrid algorithm of fuzzy logic and conventional PI controller for the temperature control of glass melting furnace (유리 용해로 온도 제어를 위한 퍼지 로직과 PI 제어기의 복합형 제어 알고리듬)

  • Moon, Un-Chul;Kim, Heung-Shik;Park, Young-Moon
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.2
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    • pp.215-219
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    • 1998
  • This paper presents a practical application of fuzzy logic control to temperature control of glass melting furnace. Due to the characteristics of glass melting furnace, a hybrid algorithm of conventional PI controller and fuzzy logic controller is proposed and discussed. Practical implementation results of the production furnace showed the effectiveness of the proposed control algorithm.

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A Non-contact Detection Method for Smelting in Submerged Arc Furnace based on Magnetic Field Radiation

  • Liu, WeiLing;Chang, XiaoMing
    • Journal of Magnetics
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    • v.21 no.2
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    • pp.204-208
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    • 2016
  • This paper demonstrates the key parameter detection for smelting of submerged arc furnace (SAF) based on magnetic field radiation. A magnetic field radiation model for the inner structure of SAF is established based on relative theory of electromagnetic field. A simple equipment of 3D magnetic field detection system is developed by theoretical derivation and simulation. The experiments are carried out under the environment of industrial field and AC magnetic field generated by electrode currents and molten currents in the furnace is reflected outside of the furnace. The experimental results show that the key parameters of smelting including the position of electrode tip, the length of electric arc, and the liquid level of molten bath can be achieved. The computed tomography for SAF can be realized by the detection for smelting.

Analysis of effects of the arc-funace on the power system from the viewpoint of voltage regulation (전압변동 측면에서 본 아크로 부하가 전력계통에 미치는 영향 검토)

  • Park, Hyun-Taek;Kim, Jae-Chul;Park, Kyoung-Ho;Im, Sang-Gug
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.05a
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    • pp.366-369
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    • 2004
  • Arc-furnace is one of the large loads in the electric power system. When the arc-furnace operates, it may cause a bus voltage fluctuation in the power system, because it consumes a lot of reactive power. In this paper, we simulated this phenomenon by using a PSAF program with on-site measured arc-furnace load. The simulated results show that the fluctuation of bus voltage adjacent the arc-furnace was varied from $4.3%{\sim}7.8%$ the normal voltage because of reactive power consumption by arc-furnace. Therefore, we expect this study will come into use as the basic information on the probability of the demand control

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Analysis of effects of the arc-funace on the power system Considering the toad pattern of arc-funace (아크로 부하패턴을 고려한 전력계통 전압변동 분석)

  • Park Hyun Taek;Kim Jae Chul;Son Hak Sig;Kug Im Sang;Oh Dong hwan
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.295-297
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    • 2004
  • Arc-furnace is one of the large loads in the electric power system. When the arc-furnace operates, it may cause a bus voltage fluctuation in the power system, because it consumes a lot of reactive power. In this paper, we simulated this phenomenon by using a PSAF program with on-site measured arc-furnace load. The simulated results show that the fluctuation of bus voltage adjacent the arc-furnace was varied from $4.3\%\sim7.8\%$ the normal voltage because of reactive power consumption by arc-furnace. Therefore, we expect this study will come into use as the basic information on the probability of the demand control

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An Experimental Study on Rapid Repairing Mortar for Road with Steel Slag (철강 슬래그를 사용한 도로용 긴급보수 모르타르에 관한 실험적 연구)

  • Jung, Ui-In;Kim, Bong-Joo;im, Jin-Man;Kwak, Eun-Gu
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.5
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    • pp.419-427
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    • 2018
  • The purpose of this study is to recycle steel slag generated from the iron producing process and to use steel slag as a construction material which is currently landfilled Steel slag is subjected to aging treatment due to the problem of expansion and collapse when it reacts with water. The Slag Atomizing Technology (SAT) method developed to solve these problems of expanding collapse of steel slag. In this study, experimental study on the emergency repair mortar using the reducing slag, electric arc furnace slag and silicon manganese slag manufactured by the SAT method is Reduced slag was shown an accelerated hydration when it was replaced with rapidly-setting cement, and the rate of substitution was equivalent to 15%. It is shown that the electric furnace oxide slag is equivalent to 100% of the natural aggregate, and it can be replaced by 15-30% when the silicon manganic slag is substituted for the electric furnace oxide slag. With the above formulation, it was possible to design the rapidly repair mortar for road use. These recycling slags can contribute on achieving sustainability of construction industry by reducing the use of cement and natural aggregates and by reducing the generation of carbon dioxide and recycling waste slag.

A Study on the Harmonics Effect of SVC in Electric Arc Furnace Loads

  • Kim, Kyung-Chul;Jin, Seong-Eun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.9
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    • pp.54-60
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    • 2006
  • Large steel industries have time-varying nonlinear loads such as electric arc furnaces. These nonlinear loads generate harmonic currents and create distortions on the sinusoidal voltage of the power system. The main objective of the static var compensator is to maintain the rms voltage at the point of common coupling within the limit. In this research, harmonic mitigation studies were conducted with and without the SVC, and time-varying harmonics were evaluated according to the international harmonic standards (IEC 61000-3-6 and IEEE Std. 519) using a cumulative probabilistic approach.

Thermo-Chemical Analysis of a Calcination Furnace to Produce Cathode Material for the Secondary Batteries (이차전지 양극활물질 제조용 소성로의 열화학적 해석)

  • Hwang, Min-Young;Kim, Yong-Gyun;Jeon, Chung-Hwan;Song, Ju-Hun;Kim, Yong-Tae;Chang, Youn-Han
    • Journal of the Korean Electrochemical Society
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    • v.12 no.2
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    • pp.155-161
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    • 2009
  • Lithium secondary batteries have been widely used in the portable electric devices as power source. Recently it is expected that the realm of its applications expands to the markets such as energy storage medium of hybrid electric vehicle(HEV), electric vehicle(EV). Cathode active material is crucial in terms of performance, durability, capacity of lithium secondary batteries. It is urgent to develope the technology for mass production of cathode material to cope with the markets' demands in the near future. In this study, a calcination furnace running in real production line is modelled in 3D, and the thermal flow and gas flow after chemical reaction in the furnace is analyzed through numerical computations. Based on the results, it is shown that large volume of $CO_2$ gas is generated from chemical reaction. High concentration of $CO_2$ gas and it's stagnation is clearly found from the reactant containers in which the reaction occur to the bottom area of the furnace. It is also studied that 15% or more $CO_2$ mol fraction could affect to proper formation of $LiCoO_2$ through TGA-DSC analysis. The solutions to evacuate carbon dioxide from the furnace are suggested through the change of furnace design and operating condition as well.