• Journal of the Korean Society for Precision Engineering
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• v.15 no.9
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• pp.117-126
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• 1998

For investigating rubber pad sheet metal forming process, the rubber pad deformation characteristics as well as the contact problem of rubber pad-sheet metal has been analyzed. In this paper, the behavior of the rubber deformation is represented by hyper-elastic constitutive relations based on a generalized Mooney-Rivlin model. Finite element procedures for the two-dimensional responses, employing total Lagrangian formulations are implemented in an implicit form. The volumetric incompressibility condition of the rubber deformation is included in the formulation by using penalty method. The sheet metal is characterized by elasto-plastic material with strain hardening effect and analyzed by a commercial code. The contact procedure and interface program between rubber pad and sheet metal are implemented. Inflation experiment of circular rubber pad identifies the behaviour of the rubber pad deformation during the process. The various form dies and scaled down apparatus of the rubber-pad forming process are fabricated for simulating realistic forming process. The obtaining experimental data and FEM solutions were compared. The numerical solutions illustrate fair agreement with experimental results. The forming pressure distribution according to the dimensions of sheet metal and rubber pads, various rubber models and rubber material are also compared and discussed.

• Proceedings of the Korean Society for Rock Mechanics Conference
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• 2000.09a
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• pp.117-128
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• 2000

The development of proper joint model, which can describe real phenomena exactly and still can be used easily, is one of the most important element for the analysis of the mechanical and hydraulic behavior of discontinuous rock mass. In this study, an elasto-plastic constitutive model of joint behavior considering asperity degradation was extended with the concept of first and second order asperities. The proposed model was implemented to numerical code with discrete finite joint element. The parametric study with the various asperity angles and degradation coefficients showed that the model can reproduce the shear behavior of typical rough joints well. Results of laboratory monotonic and cyclic shear tests were compared with those of numerical tests to validate the model. The hydraulic model considering the relations between gouge production and aperture was introduced to the mechanical model. In an attempt to examine the performance of the model, comparative numerical test was conducted. Permeability between joint surfaces increased rapidly at the first stage, but became nearly constant with increasing shear displacement due to gouge production and uniform variation of aperture distribution.

• Tunnel and Underground Space
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• v.10 no.3
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• pp.366-377
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• 2000

The development of proper joint model, which can describe real phenomena exactly and still can be used easily, is one of the most important element for the analysis of the mechanical and hydraulic behavior of discontinuous rock mass. In this study, an elasto-plastic constitutive model of joint behavior considering asperity degradation was extended with the concept of first and second order asperities. The proposed model was implemented to numerical code with discrete finite joint element. The parametric study with the various asperity angles and degradation coefficients showed that the model can reproduce the shear behavior of typical rough joints well. Results of laboratory monotonic and cyclic shear tests were compared with those of numerical tests to validate the model. The hydraulic model considering the relations between gouge production and aperture was introduced to the mechanical mode1. In an attempt to examine the performance of the model, comparative numerical test was conducted. Permeability between joint surfaces increased rapidly at the first stage, but became nearly constant with increasing shear displacement due to gouge production and uniform variation of aperture distribution.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.7 no.2
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• pp.69-77
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• 1987

A finite element method has been developed to study the material nonlinear analysis of reinforced concrte structures. Concrete behavior under the biaxial state of stress is represented by a nonlinear constitutive relationship which incorporates tensile cracking, tensile stiffening effect between cracks and the strain-softening phenomenon beyond the maximum compressive strength. The concrete model used is based upon nonlinear elasticity by assuming concrete to be an orthotropic material and modeled as equivalent uniaxial stress-strain constitutive relationship using equivalent uniaxial strain. The streel reinforcement is assumed to be in a uniaxial stress state and is modeled as a bilinear, elasto-plastic material with strain hardening approximating the Bauschinger effect. In plane stress state, R.C. beams is modeled as a quadratic element that has two degrees of freedom in each node. And this results of finite element analysis are compared with the experimential results of midspan deflection, stresses and strains.

• International Journal of Automotive Technology
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• v.1 no.1
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• pp.35-41
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• 2000

The crashworthiness of vehicles with finite element methods depends on the geometry modeling and the material properties. The vehicle body structures are generally composed of various members such as frames, stamped panels and deep-drawn parts from sheet metals. In order to ensure the impact characteristics of auto-body structures, the dynamic behavior of sheet metals must be examined to provide the appropriate constitutive relation. In this paper, high strain-rate tensile tests have been carried out with a tension type split Hopkinson bar apparatus specially designed for sheet metals. Experimental results from both static and dynamic tests with the tension split Hopkinson bar apparatus are interpolated to construct the Johnson-Cook and a modified Johnson-Cook equation as the constitutive relation, that should be applied to simulation of the dynamic behavior of auto-body structures. Simulation of auto-body structures has been carried out with an elasto-plastic finite element method with explicit time integration. The stress integration scheme with the plastic predictor-elastic corrector method is adopted in order to accurately keep track of the stress-strain relation for the rate-dependent model accurately. The crashworthiness of the structure with quasi-static constitutive relation is compared to the one with the rate-dependent constitutive model. Numerical simulation has been carried out for frontal frames and a hood of an automobile. Deformed shapes and the Impact energy absorption of the structure are investigated with the variation of the strain rate.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.05a
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• pp.93-98
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• 1999

Generally, the - life of die is limited by fatigue fracture or dimensional inaccuracy originated from wear. In this paper, to predict the fatigue life of the dissimilar materials die, the stress and stxain histories of die can be predicted by the analysis of elasto-plastic finite element neth hod and the elastic analysis of die during the process analysis of workpiece. Using heat shrink fit analysis, initial stress of the k r t die is computed. Also, the stress-life curve of die material can be obtained through experiment. With the above two facts, we propose the analysis method of predicting fatigue life in die. In the proposed model, tlz analysis of elastic-plastic finite element method for material is carried out by using ABAQUS. Surface force resulted from the contacting border of the die and workpiece is tmnsformed into the nodal force of die to implement elastic analysis. Besides, the proposed analysis model of die is applied to the one material and the dissimilar materials extrusion die.

• Magazine of the Korean Society of Agricultural Engineers
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• v.30 no.4
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• pp.94-108
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• 1988

The use of geotextile as reinforcing materials in soil structures has become widespread throughout the world. Geotextile reinforcement has been used in retaining walls, roadbed, embankment stabilization and especially reinforcement of soft foundation, and so on, In the past, however, its design and construction have been performed empirically. In this study, laboratory model tests were carried out in order to investigate the effects of geotextile rein- forcement on vertical and horizontal displacement and other characteristics in soft founda- tions. The experiments were executed in eight treatments ;no geotextile between embank - ment and subsoils, and seven geotextiles with different tensile strength. And such factors as the loading conditions, the tensile strength of geotextiles, the ingredient of geotextiles and the elapsed time were investigate in this study. And the analytical method were executed in order to study the stress and behavior of geotextile - reinforced soil structure by the nonlinear elasto - plastic finite element model. The following conclusions were drawn from this study. 1. Geotextile reinforcement reduced the effects of banking loads on subsoils more effectively with the increase of their tensile strength. 2. As the tensile strength of geotextiles was increase, the rate of the initial vertical disp - lacements of loading plate was reduced inverse proportional to loads, Rowever, the effect of loading was reduced when the loads exceed a certain limits, 3. The effect of reinforcement of nonwoven geotextile was 1.5-4.5 times larger than that of the woven geotextile with equivalent tensile strength. 4. The increased bearing capacity and the reduced settlement are proportioned as the tensile strength of geotextile. 5. The settlement at the long time loading were developed almost all, were completed after 10 days and the additional settlement were not developed since then. 6. The nonlinear elasto - plastic finite element method are accurate to predict the stresses and behayior of geotextile - reinforced soil structures.

• Transactions of Materials Processing
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• v.4 no.1
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• pp.17-27
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• 1995

The tact switch is widely used in electric and electronic products. The dome type tact spring is produced by stamping. Stamping of the tact spring and operation of the tact switch have been simulated by the elasto-plastic finite element method. The operating characteristics of the switch may be given by the relation between the operating force and stroke. For a given material, this is affected by two main factors. One is the geometry of dome spring which is determined by the geometry of stamping dies and the stamping pressure, and another one is the dimension of switch. From the calculation, it was possible to obtain the stamping conditions and switch dimension for a predetermined force-stroki relation And, the hoop stresses and effective strains distributions due to the stamping and during the operation of the switch indicate a possibility of cracking in the center and rim of dome spring.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.11
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• pp.2262-2269
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• 2002

Process optimization is carried out to determine process parameters which satisfy the given design requirement and constraint conditions in sheet metal forming processes. Sensitivity -based-approach is utilized for the optimum searching of process parameters in sheet metal forming precesses. The scheme incorporates an elasto-plastic finite element method with shell elements . Sensitivities of state variables are calculated from the direct differentiation of the governing equation for the finite element analysis. The algorithm developed is applied to design of the variablc blank holding force in deep drawing processes. Results show that determination of process parameters is well performed to control the major strain for preventing fracture by tearing or to decrease the amount of springback for improving the shape accuracy. Results demonstrate that design of process parameters with the present approach is applicable to real sheet metal forming processes.

• Journal of Adhesion and Interface
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• v.7 no.4
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• pp.18-23
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• 2006

The influence of the notch length on the stress distribution of mid-bondline and adherend was investigated using elasto-plastic finite element method. The results from the simulation showed that peak stress of mid-bondline decreased markedly as adherend with notch in the middle of lap zone, and the stress in the middle of joint with low stress originally increased evidently. All the peak stresses decreased firstly and increased again as the length of notch increased. The relative higher peak stress appeared at the point near the notch of adherend where might be failed previously during the loading procedure.